INVESTIGATION OF MOLTEN/OXIDIZED ALUMINUM POWDER DEPOSITION ON STAINLESS STEEL 304
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Experiments in Fluids
Particle image velocimetry (PIV) was used to measure velocity fields inside and around oscillating methane-air diffusion flames with a slot fuel orifice. PIV provided velocity and directional information of the flow field comprised of both the flame and air. From this, information on flow paths of entrained air into the flame were obtained and visualized. These show that at low fuel flow rates for which the oscillations were strongest, the responsible mechanism for the oscillating flow appeared to be the repetitive occurrence of flame quenching. PIV findings indicated that quenching appears to be associated primarily with air entrainment. Velocity was found to be considerably larger in regions where quenching occurred. The shedding of vortices in the shear layer occurs immediately outside the boundary of the flame envelope and was speculated to be the primary driving force for air entrainment. © 2008 Springer-Verlag.
Journal of Visualization
During this study, flow visualization through the use of imaging provided visual data of the events that occurred as the flame oscillated. Imaging was performed in two different ways: 1) the first method was phase-locked imaging to capture a detailed history by simply advancing the phase angle during each image capture, 2) the second method involved high-speed imaging to gather visual image data of a natural or forced oscillating flame. For visualization, two items were considered. The first one was the shape of the flame envelope as it evolved during one oscillation cycle. From the data gathered, it was confirmed that the flame stretched in the vertical direction before quenching in the region near its center. The second consideration was imaging of the oxidizer (air) in the region immediately outside the flame. This was done by imaging the laser light reflected from particles seeded into the flow, which revealed formation of vortical structures in those regions where quenching had occurred. It was noted that quenching took place primarily by the entrainment of fresh non-reacting air into the flame. The quenching process was in turn responsible for the oscillatory behavior. © 2009 The Visualization Society of Japan.
Proposed for publication in Sensors.
Some thermocouple experiments were carried out in order to obtain sensitivity of thermocouple readings to fluctuations in flames and to determine if the average thermocouple reading was representative of the local volume temperature for fluctuating flames. The thermocouples considered were an exposed junction thermocouple and a fully sheathed thermocouple with comparable time constants. Either the voltage signal or indicated temperature for each test was recorded at sampling rates between 300-4,096 Hz. The trace was then plotted with respect to time or sample number so that time variation in voltage or temperature could be visualized and the average indicated temperature could be determined. For experiments where high sampling rates were used, the signal was analyzed using Fast Fourier Transforms (FFT) to determine the frequencies present in the thermocouple signal. This provided a basic observable as to whether or not the probe was able to follow flame oscillations. To enhance oscillations, for some experiments, the flame was forced. An analysis based on thermocouple time constant, coupled with the transfer function for a sinusoidal input was tested against the experimental results.
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Detailed herein are the results of a validation comparison. The experiment involved a 2 meter diameter liquid pool of Jet-A fuel in a 13 m/s crosswind. The scenario included a large cylindrical blocking object just down-stream of the fire. It also included seven smaller calorimeters and extensive instrumentation. The experiments were simulated with Fuego. The model included several conduction regions to model the response of the calorimeters, the floor, and the large cylindrical blocking object. A blind comparison was used to compare the simulation predictions with the experimental data. The more upstream data compared very well with the simulation predictions. The more downstream data did not compare very well with the simulation predictions. Further investigation suggests that features omitted from the original model contributed to the discrepancies. Observations are made with respect to the scenario that are aimed at helping an analyst approach a comparable problem in a way that may help improve the potential for quantitative accuracy.
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Fire and Materials
Federal regulations require that aircraft cargo compartment smoke detection systems be certified by testing their operation in flight. For safety reasons, only simulated smoke sources are permitted in these certification tests. To provide insight into smoke detection certification in cargo compartments, this research investigates the morphology, transport and optical properties of actual and simulated smoke sources. Experimental data show the morphology of the particulate in smoke from flaming fires is considerably different from simulated smoke. Although the detection of smoldering fires is important as well, only a qualitative assessment and comparison of smoldering sources was possible; therefore, efforts were concentrated on the quantitative comparison of smoke from flaming fires and smoke generators. The particulate for all three different flaming fires was solid with similar morphological properties. Simulated smoke was composed of relatively large liquid droplets, and considerably different size droplets can be produced using a single machine. Transport behavior modeling showed that both the actual and simulated smoke particulates are sufficiently small to follow the overall gas flow. However, actual smoke transport will be buoyancy driven due to the increased temperature, while the simulated smoke temperature is typically low and the release may be momentum driven. The morphology of the actual and simulated smoke were then used to calculate their optical properties. In contrast to the actual smoke from a flaming fire, which is dominated by absorption, all of the extinction for the simulated smoke is due to scattering. This difference could have an impact on detection criteria and hence the alarm time for photoelectic smoke detectors since they alarm based on the scattering properties of the smoke. Copyright © 2004 John Wiley & Sons, Ltd.
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A series of experiments was performed to better characterize the boundary conditions from an inconel heat source ('shroud') painted with Pyromark black paint. Quantifying uncertainties in this type of experimental setup is crucial to providing information for comparisons with code predictions. The characterization of this boundary condition has applications in many scenarios related to fire simulation experiments performed at Sandia National Laboratories Radiant Heat Facility (RHF). Four phases of experiments were performed. Phase 1 results showed that a nominal 1000 C shroud temperature is repeatable to about 2 C. Repeatability of temperatures at individual points on the shroud show that temperatures do not vary more than 10 C from experiment to experiment. This variation results in a 6% difference in heat flux to a target 4 inches away. IR camera images showed the shroud was not at a uniform temperature, although the control temperature was constant to about {+-}2 C during a test. These images showed that a circular shaped, flat shroud with its edges supported by an insulated plate has a temperature distribution with higher temperatures at the edges and lower temperatures in the center. Differences between the center and edge temperatures were up to 75 C. Phase 3 results showed that thermocouple (TC) bias errors are affected by coupling with the surrounding environment. The magnitude of TC error depends on the environment facing the TC. Phase 4 results were used to estimate correction factors for specific applications (40 and 63-mil diameter, ungrounded junction, mineral insulated, metal-sheathed TCs facing a cold surface). Correction factors of about 3.0-4.5% are recommended for 40 mil diameter TCs and 5.5-7.0% for 63 mil diameter TCs. When mounted on the cold side of the shroud, TCs read lower than the 'true' shroud temperature, and the TC reads high when on the hot side. An alternate method uses the average of a cold side and hot side TC of the same size to estimate the true shroud temperature. Phase 2 results compared IR camera measurements with TC measurements and measured values of Pyromark emissivity. Agreement was within measured uncertainties of the Pyromark paint emissivity and IR camera temperatures.
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The primary objective of the Safety and Survivability of Aircraft Initiative is to improve the safety and survivability of systems by using validated computational models to predict the hazard posed by a fire. To meet this need, computational model predictions and experimental data have been obtained to provide insight into the thermal environment inside an aircraft dry bay. The calculations were performed using the Vulcan fire code, and the experiments were completed using a specially designed full-scale fixture. The focus of this report is to present comparisons of the Vulcan results with experimental data for a selected test scenario and to assess the capability of the Vulcan fire field model to accurately predict dry bay fire scenarios. Also included is an assessment of the sensitivity of the fire model predictions to boundary condition distribution and grid resolution. To facilitate the comparison with experimental results, a brief description of the dry bay fire test fixture and a detailed specification of the geometry and boundary conditions are included. Overall, the Vulcan fire field model has shown the capability to predict the thermal hazard posed by a sustained pool fire within a dry bay compartment of an aircraft; although, more extensive experimental data and rigorous comparison are required for model validation.
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ASTM Special Technical Publication
A study was performed on the Sandia Heat Flux Gauge (HFG) developed as a rugged, cost effective technique for performing steady state heat flux measurements in the pool fire environment. The technique involved reducing the time-temperature history of a thin metal plate to an incident heat flux via a dynamic thermal model, even though the gauge was intended for use at steady state. A validation experiment was presented where the gauge was exposed to a step input of radiant heat flux.
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