Publications

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Rechargeable alkaline Zn/MnO2 batteries are an attractive solution for large-scale energy storage applications. Recently, Bi and Cu additives have been used to increase the cycle life and capacity of rechargeable Zn/MnO2 batteries, with an equivalent of the full two-electron capacity realized for many cycles, in the absence of zinc. However, the mechanism of the effect of Bi and Cu on the performance of rechargeable Zn/MnO2 batteries has not been investigated in detail. We apply first-principles density functional computational methods to study the discharge mechanisms of the unmodified and Bi/Cu-modified γ-MnO2 electrodes in rechargeable alkaline Zn/MnO2 batteries. Using the results of our calculations, we analyze the possible redox reaction pathways in the γ-MnO2 electrode and identify the electrochemical processes leading to the formation of irreversible discharge reaction products, such as hausmannite and hetaerolite. Our study demonstrates the possibility of formation of intermediate Bi-Mn and Cu-Mn oxides in deep-cycled Bi/Cu-modified MnO2 electrodes. The formation of intermediate Bi-Mn and Cu-Mn oxides could reduce the rate of accumulation of irreversible reaction products in the MnO2 electrode and improve the rechargeability and cyclability of Zn/MnO2 batteries.

Li-ion batteries currently dominate electrochemical energy storage for grid-scale applications, but there are promising aqueous battery technologies on the path to commercial adoption. Though aqueous batteries are considered lower risk, they can still undergo problematic degradation processes. This perspective details the degradation that aqueous batteries can experience during normal and abusive operation, and how these processes can even lead to cascading failure. We outline methods for studying these phenomena at the material and single-cell level. Considering reliability and safety studies early in technology development will facilitate translation of emerging aqueous batteries from the lab to the field.

Rechargeable alkaline batteries containing zinc anodes suffer from redistribution of active material due to the high solubility of ZnO in the electrolyte, limiting achievable capacity and lifetime. Here, we investigate pre-saturating the KOH electrolyte with ZnO as a strategy to mitigate this issue, utilizing rechargeable Ni-Zn cells. In contrast to previous reports featuring this approach, we use more practical limited-electrolyte cells and systematically study ZnO saturation at different levels of zinc depth-of-discharge (DODZn), where the pre-dissolved ZnO is included in the total system capacity. Starting with 32 wt. % KOH, cells tested at 14%, 21%, and 35% DODZn with ZnO-saturated electrolyte exhibit 191%, 235%, and 110% longer cycle life respectively over identically tested cells with ZnO-free electrolyte, with similar energy efficiency and no voltage-related energy losses. Furthermore, anodes cycled in ZnO-saturated electrolyte develop more favorable compact zinc deposits with less overall mass loss. The effect of initial KOH concentration was also studied, with ZnO saturation enhancing cycle life for 32 wt % and 45 wt % KOH but not for 25 wt % KOH, likely due to cell failure by passivation rather than shorting. The simplicity of ZnO addition and its beneficial effect at high zinc utilization make it a promising means to make secondary alkaline zinc batteries more commercially viable.

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