Publications

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While arc-faults are rare in electrical installations, many documented events have led to fires that resulted in significant damage to energy-generation, commercial and residential systems, as well as surrounding structures, in both the United States and abroad. Arc-plasma discharges arise over time due to a variety of reliability issues related to cable material degradation, electrical and mechanical stresses or acute conductive wiring dislocations. These may lead to discontinuity between energized conductors, facilitating arcing events and fires. Arc-flash events rapidly release significant energy in a localized volume, where the electric arc experiences a reduction in resistance. This facilitates a reduction in electrical resistance as the arc temperature and pressure can increase rapidly. Strong pressure waves, electromagnetic interference (EMI), and intense light from an arc pose a threat to electrical worker safety and system equipment. This arc-fault primer provides basic fundamental insight into arc-fault plasma discharges, and an overview of direct current (DC) and alternating current (AC) arc-fault phenomena. This primer also covers pressure waves and EMI arc-fault hazard analyses related to incident energy prediction and potential damage analysis. Mitigation strategies are also discussed related to engineering design and employment of protective devices including arc-fault circuit interrupters (AFCIs). Best practices related to worker safety are also covered, especially as they pertain to electrical codes and standards, particularly Institute of Electrical and Electronics Engineers (IEEE) 1584 and National Fire Protection Agency (NFPA) 70E. Throughout the primer various modelling and test capabilities at Sandia National Laboratories are also covered, especially as they relate to novel methods of arc-fault/arc-flash characterization and mitigation approaches. Herein, this work describes methods for producing and characterizing controlled, sustained arcs at atmospheric pressures as well as methods for mitigation with novel materials.

Current-voltage (I-V) curve traces of photovoltaic (PV) systems can provide detailed information for diagnosing fault conditions. The present work implemented an in situ, automatic I-V curve tracer system coupled with Support Vector Machine and a Gaussian Process algorithms to classify and estimate abnormal and normal PV performance. The approach successfully identified normal and fault conditions. In addition, the Gaussian Process regression algorithm was used to estimate ideal I-V curves based on a given irradiance and temperature condition. The estimation results were then used to calculate the lost power due to the fault condition.

The goal of this effort was to assess the effect of high penetration solar deployment on the small signal stability of the western North American power system (wNAPS). Small signal stability is concerned with the system response to small disturbances, where the system is operating in a linear region. The study area consisted of the region governed by the Western Electricity Coordinating Council (WECC). General Electric's Positive Sequence Load Flow software (PSLF®) was employed to simulate the power system. A resistive brake insertion was employed to stimulate the system. The data was then analyzed in MATLAB® using subspace methods (Eigensystem Realization Algorithm). Two different WECC base cases were analyzed: 2022 light spring and 2016 heavy summer. Each base case was also modified to increase the percentage of wind and solar. In order to keep power flows the same, the modified cases replaced conventional generation with renewable generation. The replacements were performed on a regional basis so that solar and wind were placed in suitable locations. The main finding was that increased renewable penetration increases the frequency of inter-area modes, with minimal impact on damping. The slight increase in mode frequency was consistent with the loss of inertia as conventional generation is replaced with wind and solar. Then, distributed control of renewable generation was assessed as a potential mitigation, along with an analysis of the impact of communications latency on the distributed control algorithms.

A central control algorithm was developed to utilize photovoltaic system advanced inverter functions, specifically fixed power factor and constant reactive power, to provide distribution system voltage regulation and to mitigate voltage regulator tap operations by using voltage measurements at the regulator. As with any centralized control strategy, the capabilities of the control require a reliable and fast communication infrastructure. These communication requirements were evaluated by varying the interval at which the controller sends dispatch commands and evaluating the effectiveness to mitigate tap operations. The control strategy was demonstrated to perform well for communication intervals faster than the delay on the voltage regulator (30 seconds). The communication reliability, latency, and bandwidth requirements were also evaluated.

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We have examined ground faults in PhotoVoltaic (PV) arrays and the efficacy of fuse, current detection (RCD), current sense monitoring/relays (CSM), isolation/insulation (Riso) monitoring, and Ground Fault Detection and Isolation (GFID) using simulations based on a Simulation Program with Integrated Circuit Emphasis SPICE ground fault circuit model, experimental ground faults installed on real arrays, and theoretical equations.

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Three balance of systems (BOS) connector designs common to industry were investigated as a means of assessing reliability from the perspective of arc fault risk. These connectors were aged in field and laboratory environments and performance data captured for future development of a reliability model. Comparison of connector resistance measured during damp heat, mixed flowing gas and field exposure in a light industrial environment indicated disparities in performance across the three designs. Performance was, in part, linked to materials of construction. A procedure was developed to evaluate new and aged connectors for arc fault risk and tested for one of the designs. Those connectors exposed to mixed flowing gas corrosion exhibited considerable Joule heating that may enhance arcing behavior, suggesting temperature monitoring as a potential method for arc fault prognostics. These findings, together with further characterization of connector aging, can provide operators of photovoltaic installations the information necessary to develop a data-driven approach to BOS connector maintenance as well as opportunities for arc fault prognostics.

The continued exponential growth of photovoltaic technologies paves a path to a solar-powered world, but requires continued progress toward low-cost, high-reliability, high-performance photovoltaic (PV) systems. High reliability is an essential element in achieving low-cost solar electricity by reducing operation and maintenance (O&M) costs and extending system lifetime and availability, but these attributes are difficult to verify at the time of installation. Utilities, financiers, homeowners, and planners are demanding this information in order to evaluate their financial risk as a prerequisite to large investments. Reliability research and development (R&D) is needed to build market confidence by improving product reliability and by improving predictions of system availability, O&M cost, and lifetime. This project is focused on understanding, predicting, and improving the reliability of PV systems. The two areas being pursued include PV arc-fault and ground fault issues, and inverter reliability.

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An integrated hybrid photovoltaic-thermoelectric system has been developed using multiple layers of organic photosensitizers on inorganic semiconductors in order to efficiently convert UV-visible and IR energy into electricity. The hot anode of n-type ZnO nanowires was fabricated using a thermal process on pre-seeded layer and results to be crystalline with a transmittance up to 92 % and a bandgap of 3.32 eV. The visible-UV light-active organic layer was deposited between the anode and cathode at room temperature using a layer-by-layer deposition onto ITO and ZnO and Bi2Te3 nanowires from aqueous solution. The organic layer, a cooperative binary ionic (CBI) solid is composed of oppositely charged porphyrin metal (Zn(II) and Sn(IV)(OH–)2) derivatives that are separately water soluble, but when combined form a virtually insoluble solid. The electron donor/acceptor properties (energy levels, band gaps) of the solid can be controlled by the choice of metals and the nature of the peripheral substituent groups of the porphyrin ring. The highly thermoelectric structure, which acts as a cold cathode, is composed of p-type Bi2Te3 nanowires with a thermoelectric efficiency (ZT) between ~0.7 to 1, values that are twice that expected for bulk Bi2Te3. Lastly, efficiency of the integrated device, was found to be 35 at 0.2 suns illumination and thermoelectric properties are enhanced by the charge transfer between the CBI and the Bi2Te3 is presented in terms of photo- and thermogenerated current and advantages of the low cost fabrication process is discussed.