State of Art in PCHE Development and Associated Research at Sandia
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ASME 2016 10th International Conference on Energy Sustainability, ES 2016, collocated with the ASME 2016 Power Conference and the ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology
The high-temperature particle - supercritical carbon dioxide (sCO2) Brayton power system is a promising option for concentrating solar power (CSP) plants to achieve SunShot metrics for high-temperature operation, efficiency, and cost. This system includes a falling particle receiver to collect solar thermal radiation, a dry-cooled sCO2 Brayton power block to produce electricity, and a particle to sCO2 heat exchanger to couple the previous two. While both falling particle receivers and sCO2 Brayton cycles have been demonstrated previously, a high temperature, high pressure particle/sCO2 heat exchanger has never before been demonstrated. Industry experience with similar heat exchangers is limited to lower pressures, lower temperatures, or alternative fluids such as steam. Sandia is partnering with three experienced heat exchanger manufacturers to develop and down-select several designs for the unit that achieves both high performance and low specific cost to retire risks associated with a solar thermal particle/sCO2 power system. This paper describes plans for the construction of a particle sCO2 heat exchanger testbed at Sandia operating above 700 °C and 20 MPa, with the ability to couple directly with a previously-developed falling particle receiver for on-sun testing at the National Solar Thermal Test Facility (NSTTF).
Proceedings of the ASME Turbo Expo
At Sandia National Laboratories (SNL), The Nuclear Energy Systems Laboratory / Brayton Lab has been established to research and develop subsystems and demonstrate the viability of the closed Brayton cycles (CBC), and in particular, the recompression CBC. The ultimate objective of this program is to have a commercial-ready system available for small modular reactors. For this objective, R&D efforts must demonstrate that, among other things, component and the system behavior is understood and control is manageable, and system performance is predictable. Research activities that address these needs include investigating system responses to various anticipated perturbations, and demonstrating that component and system performance is understood. To these ends, this paper presents system response to a perturbation, and turbomachinery performance results during steady state operation. A long duration test, with an extensive period at steady state, was completed in the simple CBC configuration. During this period, a cooling perturbation was initiated. Data from this test are presented and evaluated to explain the sequence of events following the perturbation. It was found that a cascading series of events ensued, starting with the fluid condensing effect of the cooling perturbation. The explanation of events emphasizes the highly interactive and nonlinear nature of CBC's. The comparisons of measured and predicted turbomachinery performance yielded excellent results and give confidence that the predictive methods originally envisioned for this system work well.
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This report outlines the work completed for a Laboratory Directed Research and Development project at Sandia National Laboratories from October 2012 through September 2015. An experimental supercritical carbon dioxide (sCO 2 ) loop was designed, built, and o perated. The experimental work demonstrated that sCO 2 can be uti lized as the working fluid in an air - cooled, natural circulation configuration to transfer heat from a source to the ultimate heat sink, which is the surrounding ambient environment in most ca ses. The loop was also operated in an induction - heated, water - cooled configuration that allows for measurements of physical parameters that are difficult to isolate in the air - cooled configuration. Analysis included the development of two computational flu id dynamics models. Future work is anticipated to answer questions that were not covered in this project.
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ASME 2015 9th International Conference on Energy Sustainability, ES 2015, collocated with the ASME 2015 Power Conference, the ASME 2015 13th International Conference on Fuel Cell Science, Engineering and Technology, and the ASME 2015 Nuclear Forum
This paper evaluates cost and performance tradeoffs of alternative supercritical carbon dioxide (s-CO2) closed-loop Brayton cycle configurations with a concentrated solar heat source. Alternative s-CO2 power cycle configurations include simple, recompression, cascaded, and partial cooling cycles. Results show that the simple closed-loop Brayton cycle yielded the lowest power-block component costs while allowing variable temperature differentials across the s-CO2 heating source, depending on the level of recuperation. Lower temperature differentials led to higher sensible storage costs, but cycle configurations with lower temperature differentials (higher recuperation) yielded higher cycle efficiencies and lower solar collector and receiver costs. The cycles with higher efficiencies (simple recuperated, recompression, and partial cooling) yielded the lowest overall solar and power-block component costs for a prescribed power output.
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