This report contains the design basis for a generic molten-salt solar power tower. A solar power tower uses a field of tracking mirrors (heliostats) that redirect sunlight on to a centrally located receiver mounted on top a tower, which absorbs the concentrated sunlight. Molten nitrate salt, pumped from a tank at ground level, absorbs the sunlight, heating it up to 565 C. The heated salt flows back to ground level into another tank where it is stored, then pumped through a steam generator to produce steam and make electricity. This report establishes a set of criteria upon which the next generation of solar power towers will be designed. The report contains detailed criteria for each of the major systems: Collector System, Receiver System, Thermal Storage System, Steam Generator System, Master Control System, and Electric Heat Tracing System. The Electric Power Generation System and Balance of Plant discussions are limited to interface requirements. This design basis builds on the extensive experience gained from the Solar Two project and includes potential design innovations that will improve reliability and lower technical risk. This design basis document is a living document and contains several areas that require trade-studies and design analysis to fully complete the design basis. Project- and site-specific conditions and requirements will also resolve open To Be Determined issues.
Solar thermal-to-electric power plants have been tested and investigated at Sandia National Laboratories (SNL) since the late 1970s, and thermal storage has always been an area of key study because it affords an economical method of delivering solar-electricity during non-daylight hours. This paper describes the design considerations of a new, single-tank, thermal storage system and details the benefits of employing this technology in large-scale (10MW to 100MW) solar thermal power plants. Since December 1999, solar engineers at Sandia National Laboratories' National Solar Thermal Test Facility (NSTTF) have designed and are constructing a thermal storage test called the thermocline system. This technology, which employs a single thermocline tank, has the potential to replace the traditional and more expensive two-tank storage systems. The thermocline tank approach uses a mixture of silica sand and quartzite rock to displace a significant portion of the volume in the tank. Then it is filled with the heat transfer fluid, a molten nitrate salt. A thermal gradient separates the hot and cold salt. Loading the tank with the combination of sand, rock, and molten salt instead of just molten salt dramatically reduces the system cost. The typical cost of the molten nitrate salt is $800 per ton versus the cost of the sand and rock portion at $70 per ton. Construction of the thermocline system will be completed in August 2000, and testing will run for two to three months. The testing results will be used to determine the economic viability of the single-tank (thermocline) storage technology for large-scale solar thermal power plants. Also discussed in this paper are the safety issues involving molten nitrate salts and other heat transfer fluids, such as synthetic heat transfer oils, and the impact of these issues on the system design.
Solar Two, a 10MWe power tower plant in Barstow, California, successfully demonstrated the production of grid electricity at utility-scale with a molten-salt solar power tower. This paper provides an overview of the project, from inception in 1993 to closure in the spring of 1999. Included are discussions of the goals of the Solar Two consortium, the planned-vs.-actual timeline, plant performance, problems encountered, and highlights and successes of the project. The paper concludes with a number of key results of the Solar Two test and evaluation program.
Solar Two was a collaborative, cost-shared project between eleven US industry and utility partners and the U. S. Department of Energy to validate molten-salt power tower technology. The Solar Two plant, located east of Barstow, CA, was comprised of 1926 heliostats, a receiver, a thermal storage system and a steam generation system. Molten nitrate salt was used as the heat transfer fluid and storage media. The steam generator powered a 10 MWe, conventional Rankine cycle turbine. Solar Two operated from June 1996 to April 1999. The major objective of the test and evaluation phase of the project was to validate the technical characteristics of a molten salt power tower. This paper describes the significant results from the test and evaluation activities.