Publications

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Devices with nano-crystalline microstructures have been shown to possess improved electrical properties. Further advantages include lower processing temperatures; however, device fabrication from nano-particles poses several challenges. This presentation describes a novel aqueous synthesis technique to produce large batch sizes with minimal waste. The precipitate is readily converted at less than 550 C to a phase pure, nano-crystalline Pb{sub 0.88} La{sub 0.12}(Zr{sub 0.70} Ti{sub 0.30}){sub 0.97} O{sub 3} powder. Complications and solutions to sample fabrication from nano-powders are discussed, including the use of glass sintering aids to improve density and further lower sintering temperatures. Finally, electrical properties are presented to demonstrate the potential benefits of nano-crystalline capacitors.

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Nano-materials have shown unique crystallite-dependent properties that present distinct advantages for dielectric applications. PLZT is an excellent dielectric material used in several applications and may benefit crystallite engineering; however complex systems such as PLZT require well-controlled synthesis techniques. An aqueous based synthesis route has been developed, using standard precursor chemicals and scalable techniques to produce large batch sizes. The synthesis will be briefly covered, followed by a more in-depth discussion of incorporating nanocrystalline PLZT into a working device. Initial electrical properties will be presented illustrating the potential benefits and associated difficulties of working with PLZT nano-materials.

The ceramic nanocomposite capacitor goals are: (1) more than double energy density of ceramic capacitors (cutting size and weight by more than half); (2) potential cost reductino (factor of >4) due to decreased sintering temperature (allowing the use of lower cost electrode materials such as 70/30 Ag/Pd); and (3) lower sintering temperature will allow co-firing with other electrical components.

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Electrodeposited aluminum films and template-synthesized aluminum nanorods are examined as negative electrodes for lithium-ion batteries. The lithium-aluminum alloying reaction is observed electrochemically with cyclic voltammetry and galvanostatic cycling in lithium half-cells. The electrodeposition reaction is shown to have high faradaic efficiency, and electrodeposited aluminum films reach theoretical capacity for the formation of LiAl (1 Ah/g). The performance of electrodeposited aluminum films is dependent on film thickness, with thicker films exhibiting better cycling behavior. The same trend is shown for electron-beam deposited aluminum films, suggesting that aluminum film thickness is the major determinant in electrochemical performance regardless of deposition technique. Synthesis of aluminum nanorod arrays on stainless steel substrates is demonstrated using electrodeposition into anodic aluminum oxide templates followed by template dissolution. Unlike nanostructures of other lithium-alloying materials, the electrochemical performance of these aluminum nanorod arrays is worse than that of bulk aluminum. ©The Electrochemical Society.

Microencapsulation is the process of placing a shell composed of a synthetic or biological polymer completely around another chemical for the purpose of delaying or slowing its release. We report that Sandia National Laboratories was interested in microencapsulating concentrated sulfuric for a specific application. Historically, acids have been encapsulated many times using various techniques. However, the encapsulation of mineral acids has proven difficult due to the lack of a shell material robust enough to prevent premature leakage of the capsule. Using the Polymer-Polymer Incompatibility (PPI) technique, we screened a variety of shell materials and found our best results were with Derakane® 411-350, an epoxy vinyl ester resin (EVER) polymer.

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