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Simulation and performance evaluation of on-sun particle receiver tests

AIP Conference Proceedings

Mills, Brantley M.; Ho, Clifford K.

A set of on-sun experiments was performed on a 1 MWth cavity-type falling particle receiver at Sandia National Laboratories. A computational model of the receiver was developed to evaluate its ability to predict the receiver performance during these experiments and to quantify the thermal losses from different mechanisms. Mean particle outlet temperatures and the experimental receiver thermal efficiencies were compared against values computed in the computational model. External winds during the experiments were found to significantly affect the receiver thermal efficiency, and advective losses from hot air escaping the receiver domain were found to be the most significant contribution to losses from the receiver. Losses from all other mechanisms including radiative losses amounted to less than 10% of the total incident thermal power.

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Effect of quartz aperture covers on the fluid dynamics and thermal efficiency of falling particle receivers

ASME 2019 13th International Conference on Energy Sustainability, ES 2019, collocated with the ASME 2019 Heat Transfer Summer Conference

Yue, Lindsey; Mills, Brantley M.; Ho, Clifford K.

Falling particle receivers are an emerging technology for use in concentrating solar power systems. In this work, quartz tubes cut in half to form tube shells (referred to as quartz half-shells) are investigated for use as a full or partial aperture cover to reduce radiative and advective losses from the receiver. A receiver subdomain and surrounding air volume are modeled using ANSYS® Fluent®. The model is used to simulate fluid dynamics and heat transfer for the following cases: (1) open aperture, (2) aperture fully covered by quartz half-shells, and (3) aperture partially covered by quartz half-shells. We compare the percentage of total incident solar power lost due to conduction through the receiver walls, advective losses through the aperture, and radiation exiting out of the aperture. Contrary to expected outcomes, simulation results using the simplified receiver subdomain show that quartz aperture covers can increase radiative losses and, in the partially covered case, also increase advective losses. These increased heat losses are driven by elevated quartz half-shell temperatures and have the potential to be mitigated by active cooling and/or material selection.

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Annualized thermal performance of intermediate-scale falling particle receivers

AIP Conference Proceedings

Mills, Brantley M.; Ho, Clifford K.

A computational fluid dynamics model of a 50 MWe falling particle receiver has been developed to evaluate the ability of the receiver concept to scale to intermediate sized systems while maintaining high thermal efficiencies. A compatible heliostat field for the receiver was generated using NREL's SolarPILOT, and this field was used to calculate the irradiance on the receiver at seventeen different dates and times throughout the year. The thermal efficiency of the receiver was evaluated at these seventeen different samples using the CFD model and found to vary from 83.0 - 86.8%. An annualized thermal efficiency was calculated from the samples to be 85.7%. A table was also generated that summarized this study along with other similar CFD studies on falling particle receivers over a wide ranges of scales.

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Particle Mass Flow Control for High-Temperature Concentrating Solar Receivers

Ho, Clifford K.; Peacock, Gregory W.; Mills, Brantley M.; Christian, Joshua M.; Albrecht, Kevin J.; Yellowhair, Julius; Ray, Daniel

This report summarizes the results of a two-year project funded by the U.S. Department of Energy's Solar Energy Technologies Office (SuNLaMP 1506) to evaluate the performance of high-temperature (>700 °C) particle receivers for concentrating solar power (see Appendix A for project information). In the first year, novel particle release patterns were designed and tested to increase the effective solar absorptance of the particle curtain. Modeling results showed that increasing the magnitude and frequency of different wave-like patterns increased the effective absorptance and thermal efficiency by several percentage points, depending on the mass flow rate. Tests showed that triangular-wave, square-wave, and parallel-curtain particle release patterns could be implemented and maintained at flow rates of ~10 kg/s/m. The second year of the project focused on the development and testing of particle mass-flow control and measurement methods. An automated slide gate controlled by the outlet temperature of the particles was designed and tested. Testing demonstrated that the resolution accuracy of the slide-gate positioning was less than ~1 mm, and the speed of the slide gate enabled rapid adjustments to accommodate changes in the irradiance to maintain a desired outlet temperature range. Different in-situ particle mass-flow measurement techniques were investigated, and two were tested. The in-situ microwave sensor was found to be unreliable and sensitive to variations in particle flow patterns. However, the in-situ weigh hopper using load cells was found to provide reliable and repeatable measurements of real-time in-situ particle mass flow. On-sun tests were performed to determine the thermal efficiency of the receiver as a function of mass flow rate, particle temperature, and irradiance. Models of the tests were also developed and compared to the tests.

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Proposed 10 MWe North-Facing Falling Particle Receiver Design

Mills, Brantley M.; Ho, Clifford K.

A 10 MWe north-facing falling particle receiver (FPR) is proposed in this document to support performance comparisons of this design when compared with a direct s-CO2 solar receiver concept. This document describes the modeling and simulation effort for the proposed FPR to evaluate its thermal performance. A description of the modeling strategy is provided in the following section including details on the receiver and heliostat field. Then, this model is used to evaluate the performance of the receiver at various times of throughout the year. Finally, the results of this analysis are summarized. Direct comparisons with a similarly sized s-CO2 solar receiver concept are not discussed here.

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Volumetric particle receivers for increased light trapping and heating

ASME 2016 10th International Conference on Energy Sustainability, ES 2016, collocated with the ASME 2016 Power Conference and the ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology

Ho, Clifford K.; Mills, Brantley M.; Christian, Joshua M.

This paper evaluates novel particle release patterns for high-temperature falling particle receivers. Spatial release patterns resembling triangular and square waves are investigated and compared to the conventional straight-line particle release. A design of experiments was developed, and a simulation matrix was developed that investigated three twolevel factors: amplitude, wavelength, and wave type. Results show that the wave-like patterns increased both the particle temperature rise and thermal efficiency of the receiver relative to the straight-line particle release. Larger amplitudes and smaller wavelengths increased the performance by creating a volumetric heating effect that increased light absorption and reduced heat loss. Experiments are also being designed to investigate the hydraulic and thermal performance of these new particle release configurations.

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Verification of Advective Bar Elements Implemented in the Aria Thermal Response Code

Mills, Brantley M.

A verification effort was undertaken to evaluate the implementation of the new advective bar capability in the Aria thermal response code. Several approaches to the verification process were taken : a mesh refinement study to demonstrate solution convergence in the fluid and the solid, visually examining the mapping of the advective bar element nodes to the surrounding surfaces, and a comparison of solutions produced using the advective bars for simple geometries with solutions from commercial CFD software . The mesh refinement study has shown solution convergence for simple pipe flow in both temperature and velocity . Guidelines were provided to achieve appropriate meshes between the advective bar elements and the surrounding volume. Simulations of pipe flow using advective bars elements in Aria have been compared to simulations using the commercial CFD software ANSYS Fluent (r) and provided comparable solutions in temperature and velocity supporting proper implementation of the new capability. Verification of Advective Bar Elements iv Acknowledgements A special thanks goes to Dean Dobranich for his guidance and expertise through all stages of this effort . His advice and feedback was instrumental to its completion. Thanks also goes to Sam Subia and Tolu Okusanya for helping to plan many of the verification activities performed in this document. Thank you to Sam, Justin Lamb and Victor Brunini for their assistance in resolving issues encountered with running the advective bar element model. Finally, thanks goes to Dean, Sam, and Adam Hetzler for reviewing the document and providing very valuable comments.

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Results 26–42 of 42
Results 26–42 of 42