Publications

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Lack of robust manufacturing capabilities have limited our ability to make tailored materials with useful optical and thermal properties. For example, traditional methods such as spontaneous self-assembly of spheres cannot generate the complex structures required to produce a full bandgap photonic crystals. The goal of this work was to develop and demonstrate novel methods of directed self-assembly of nanomaterials using optical and electric fields. To achieve this aim, our work employed laser tweezers, a technology that enables non-invasive optical manipulation of particles, from glass microspheres to gold nanoparticles. Laser tweezers were used to create ordered materials with either complex crystal structures or using aspherical building blocks.

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Polymeric foam systems are widely used in industrial applications due to their low weight and abilities to thermally insulate and isolate vibration. However, processing of these foams is still not well understood at a fundamental level. The precursor foam of interest starts off as a liquid phase emulsion of blowing agent in a thermosetting polymer. As the material is heated either by an external oven or by the exothermic reaction from internal polymerization of the suspending fluid, the blowing agent boils to produce gas bubbles and a foamy material. A series of experiments have been performed to allow observation of the foaming process and the collection of temperature, rise rate, and microstructural data. Microfocus video is used in conjunction with particle image velocimetry (PIV) to elucidate the boundary condition at the wall. These data provide input to a continuum level finite element model of the blowing process. PIV is used to measure the slip velocity of foams with a volume fraction range of 0.50 to 0.71. These results are in agreement with theoretical predictions which suggest that at high volume fractions the bubbles would exhibit jamming behavior and slip at the wall. At these volume fractions, the slip velocity profile has a shear profile shape near the side walls and a plug flow shape at the center. The shape of the velocity profile is in agreement with previous experimental work investigating different foam systems. As time increases, the available blowing agent decreases, the volume fraction increases, the viscosity increases, and the average slip velocity decreases, but the slip velocity profile maintains the plug-shear shape. © 2008 American Institute of Physics.

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A series of experiments has been performed to allow observation of the foaming process and the collection of temperature, rise rate, and microstructural data. Microfocus video is used in conjunction with particle image velocimetry (PIV) to elucidate the boundary condition at the wall. Rheology, reaction kinetics and density measurements complement the flow visualization. X-ray computed tomography (CT) is used to examine the cured foams to determine density gradients. These data provide input to a continuum level finite element model of the blowing process.

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Many weapons components (e.g. firing sets) are encapsulated with blown foams. Foam is a strong lightweight material--good compromise between conflicting needs of structural stability and electronic function. Current foaming processes can lead to unacceptable voids, property variations, cracking, and slipped schedules which is a long-standing issue. Predicting the process is not currently possible because the material is polymerizing and multiphase with changing microstructure. The goals of this project is: (1) Produce uniform encapsulant consistently and improve processability; (2) Eliminate metering issues/voids; (3) Lower residual stresses, exotherm to protect electronics; and (4) Maintain desired properties--lightweight, strong, no delamination/cracking, and ease of removal. The summary of achievements in the first year are: (1) Developed patentable chemical foaming chemistry - TA; (2) Developed persistent non-curing foam for systematic evaluation of fundamental physics of foams--Initial testing of non-curing foam shows that surfactants very important; (3) Identified foam stability strategy using a stacked reaction scheme; (4) Developed foam rheology methodologies and shear apparatuses--Began testing candidates for shear stability; (5) Began development of computational model; and (6) Development of methodology and collection of property measurements/boundary conditions for input to computational model.

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Laser tweezers optical trapping provides a unique noninvasive capability to trap and manipulate particles in solution at the focal point of a laser beam passed through a microscope objective. Additionally, combined with image analysis, interaction forces between colloidal particles can be quantitatively measured. By looking at the displacement of particles within the laser trap due to the presence of a neighboring particle or looking at the relative diffusion of two particles held near each other by optical traps, interparticle interaction forces ranging from pico- to femto-Newtons can be measured. Understanding interaction forces is critical for predicting the behavior of particle dispersions including dispersion stability and flow rheology. Using a new analysis method proposed by Sainis, Germain, and Dufresne, we can simultaneously calculate the interparticle velocity and particle diffusivity which allows direct calculation of the interparticle potential for the particles. By applying this versatile tool, we measure difference in interactions between various phospholipid bilayers that have been coated onto silica spheres as a new type of solid supported liposome. We measure bilayer interactions of several cell membrane lipids under various environmental conditions such as pH and ionic strength and compare the results with those obtained for empty liposomes. These results provide insight into the role of bilayer fluctuations in liposome fusion, which is of fundamental interest to liposome based drug delivery schemes.

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Optical tweezers has become a powerful and common tool for sensitive determination of electrostatic interactions between colloidal particles. Recently, two techniques, 'blinking' tweezers and direct force measurements, have become increasingly prevalent in investigations of inter-particle potentials. The 'blinking' tweezers method acquires physical statistics of particle trajectories to determine drift velocities, diffusion coefficients, and ultimately colloidal forces as a function of the center-center separation of two particles. Direct force measurements monitor the position of a particle relative to the center of an optical trap as the separation distance between two continuously trapped particles is gradually decreased. As the particles near each other, the displacement from the trap center for each particle increases proportional to the inter-particle force. Although commonly employed in the investigation of interactions of colloidal particles, there exists no direct comparison of these experimental methods in the literature. In this study, an experimental apparatus was developed capable of performing both methods and is used to quantify electrostatic potentials between particles in several particle/solvent systems. Comparisons are drawn between the experiments conducted using the two measurement techniques, theory, and existing literature. Forces are quantified on the femto-Newton scale and results agree well with literature values.

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A method to measure interfacial mechanical properties at high temperatures and in a controlled atmosphere has been developed to study anodized aluminum surface coatings at temperatures where the interior aluminum alloy is molten. This is the first time that the coating strength has been studied under these conditions. We have investigated the effects of ambient atmosphere, temperature, and surface finish on coating strength for samples of aluminum alloy 7075. Surprisingly, the effective Young's modulus or strength of the coating when tested in air was twice as high as when samples were tested in an inert nitrogen or argon atmosphere. Additionally, the effective Young's modulus of the anodized coating increased with temperature in an air atmosphere but was independent of temperature in an inert atmosphere. The effect of surface finish was also examined. Sandblasting the surface prior to anodization was found to increase the strength of the anodized coating with the greatest enhancement noted for a nitrogen atmosphere. Machining marks were not found to significantly affect the strength.

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