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Damage predictions of aluminum thin-walled structures subjected to explosive loads

Gruda, Jeffrey D.; Corona, Edmundo C.; Gwinn, Kenneth W.; Phelan, James M.; Saul, WVenner S.; Reu, Phillip L.; Stofleth, Jerome H.; Haulenbeek, Kimberly K.; Larsen, Marvin E.

Predicting failure of thin-walled structures from explosive loading is a very complex task. The problem can be divided into two parts; the detonation of the explosive to produce the loading on the structure, and secondly the structural response. First, the factors that affect the explosive loading include: size, shape, stand-off, confinement, and chemistry of the explosive. The goal of the first part of the analysis is predicting the pressure on the structure based on these factors. The hydrodynamic code CTH is used to conduct these calculations. Secondly, the response of a structure from the explosive loading is predicted using a detailed finite element model within the explicit analysis code Presto. Material response, to failure, must be established in the analysis to model the failure of this class of structures; validation of this behavior is also required to allow these analyses to be predictive for their intended use. The presentation will detail the validation tests used to support this program. Validation tests using explosively loaded aluminum thin flat plates were used to study all the aspects mentioned above. Experimental measurements of the pressures generated by the explosive and the resulting plate deformations provided data for comparison against analytical predictions. These included pressure-time histories and digital image correlation of the full field plate deflections. The issues studied in the structural analysis were mesh sensitivity, strain based failure metrics, and the coupling methodologies between the blast and structural models. These models have been successfully validated using these tests, thereby increasing confidence of the results obtained in the prediction of failure thresholds of complex structures, including aircraft.

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A computational study of explosive hazard potential for reuseable launch vehicles

Collection of Technical Papers - AIAA Space 2005 Conference and Exposition

Freitas, Christopher J.; Chocron, Sidney; Palmer, Donald; Langley, Patrick; Kipp, Marlin E.; Saul, WVenner S.; Langston, Leo J.

Catastrophic failure of a Reusable Launch Vehicle (RLV) during launch poses a significant engineering problem in the context of crew escape. The explosive hazard potential of the RLV changes during the various phases of the launch. The hazard potential in the on-pad environment is characterized by release and formation of a gas phase mixture in an oxidizer rich environment, while the hazard during the in-flight phase is dominated by the boundary layer and wake flow formed around the vehicle and the interaction with the exhaust gas plume. In order to address more effectively crew escape in these explosive environments a computational analysis program was undertaken by Lockheed Martin, funded by NASA JSC, with simulations and analyses completed by Southwest Research Institute and Sandia National Laboratories. This paper presents then the details of the methodology used in this analysis, results of the study, and important conclusions that came out of the study. Copyright © 2005 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.

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Blastwall Effects on down Range Explosively-Induced Overpressure

American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP

Preece, Dale S.; Saul, WVenner S.

Blastwalls are often assumed to be the answer for facility protection from malevolent explosive assault, particularly from large vehicle bombs (LVB's). The assumption is made that the blastwall, if it is built strong enough to survive, will provide substantial protection to facilities and people on the side opposite the LVB. This paper will demonstrate through computer simulations and experimental data the behavior of explosively induced air blasts during interaction with blastwalls. It will be shown that air blasts can effectively wrap around and over blastwalls. Significant pressure reduction can be expected on the downstream side of the blastwall but substantial pressure will continue to propagate. The effectiveness of the blastwall to reduce blast overpressure depends on the geometry of the blastwall and the location of the explosive relative to the blastwall.

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Multi-dimensional hydrocode analyses of penetrating hypervelocity impacts

Lawrence, R.J.; Bessette, Gregory B.; Lawrence, R.J.; Chhabildas, Lalit C.; Reinhart, William D.; Thornhill, Tom F.; Saul, WVenner S.

The Eulerian hydrocode, CTH, has been used to study the interaction of hypervelocity flyer plates with thin targets at velocities from 6 to 11 km/s. These penetrating impacts produce debris clouds that are subsequently allowed to stagnate against downstream witness plates. Velocity histories from this latter plate are used to infer the evolution and propagation of the debris cloud. This analysis, which is a companion to a parallel experimental effort, examined both numerical and physics-based issues. We conclude that numerical resolution and convergence are important in ways we had not anticipated. The calculated release from the extreme states generated by the initial impact shows discrepancies with related experimental observations, and indicates that even for well-known materials (e.g., aluminum), high-temperature failure criteria are not well understood, and that non-equilibrium or rate-dependent equations of state may be influencing the results.

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Hyperveolcity impacts on aluminum from 6 to 11 km/s for hydrocode benchmarking

Chhabildas, Lalit C.; Chhabildas, Lalit C.; Reinhart, William D.; Thornhill, Tom F.; Bessette, Gregory B.; Saul, WVenner S.; Lawrence, R.J.; Kipp, Marlin E.

A systematic computational and experimental study is presented on impact generated debris resulting from record-high impact speeds recently achieved on the Sandia three-stage light-gas gun. In these experiments, a target plate of aluminum is impacted by a titanium-alloy flyer plate at speeds ranging from 6.5 to 11 km/s, producing pressures from 1 Mb to over 2.3 Mb, and temperatures as high as 15000 K (>1 eV). The aluminum plate is totally melted at stresses above 1.6 Mb. Upon release, the thermodynamic release isentropes will interact with the vapor dome. The amount of vapor generated in the debris cloud will depend on many factors such as the thickness of the aluminum plate, super-cooling, vaporization kinetics, the distance, and therefore time, over which the impact-generated debris is allowed to expand. To characterize the debris cloud, the velocity history produced by stagnation of the aluminum expansion products against a witness plate is measured using velocity interferometry. X-ray measurements of the debris cloud are also recorded prior to stagnation against an aluminum witness plate. Both radiographs and witness-plate velocity measurements suggest that the vaporization process is both time-dependent and heterogeneous when the material is released from shocked states around 230 GPa. Experiments suggest that the threshold for vaporization kinetics in aluminum should become significant when expanded from shocked states over 230 GPa. Numerical simulations are conducted to compare the measured x-ray radiographs of the debris cloud and the time-resolved experimental interferometer record with calculational results using the 3-D hydrodynamic wavecode, CTH. Results of these experiments and calculations are discussed in this paper.

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10 Results
10 Results