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Advanced Detection of Wellbore Failure for Safe and Secure Utilization of Subsurface Infrastructure

Matteo, Edward N.; Conley, Donald M.; Verzi, Stephen J.; Roberts, Barry L.; Doyle, Casey L.; Sobolik, Steven R.; Gilletly, Samuel G.; Bauer, Stephen J.; Pyrak-Nolte, L.P.; Reda Taha, M.M.; Stormont, J.C.; Crandall, D.C.; Moriarty, Dylan; John, Esther W.; Wilson, Jennifer E.; Bettin, Giorgia B.; Hogancamp, Joshua H.; Fernandez, S.G.; Anwar, I.A.; Abdellatef, M.A.; Murcia, D.H.; Bland, J.B.

The main goal of this project was to create a state-of-the-art predictive capability that screens and identifies wellbores that are at the highest risk of catastrophic failure. This capability is critical to a host of subsurface applications, including gas storage, hydrocarbon extraction and storage, geothermal energy development, and waste disposal, which depend on seal integrity to meet U.S. energy demands in a safe and secure manner. In addition to the screening tool, this project also developed several other supporting capabilities to help understand fundamental processes involved in wellbore failure. This included novel experimental methods to characterize permeability and porosity evolution during compressive failure of cement, as well as methods and capabilities for understanding two-phase flow in damaged wellbore systems, and novel fracture-resistant cements made from recycled fibers.

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Modelling yield cap evolution in sandstone based on brittle creep experiments

International Journal of Rock Mechanics and Mining Sciences

Choens, R.C.; Bauer, Stephen J.; Shalev, E.; Lyakhovsky, V.

The Zenifim Formation is being considered as a potential disposal formation for a deep borehole nuclear repository concept in Israel. Site selection and repository construction are intended to ensure that waste is separated from circulating groundwater, but long-term deformation of the wellbore could potentially create fluid flow pathways. To understand how time-dependent rock strength could affect wellbore stability, we conducted creep tests under low to moderate confining pressures on retrieved core from the Zenifim formation. During creep, samples strain slowly as gradual damage accumulation progressively weakens the samples. Failure eventually occurred through the near-instantaneous formation of a shear fracture. Experimental results were used to calibrate a continuum damage poro-elastic model for sandstones. The calibrated damage-poro-elastic model successfully simulates different types of loading experiments including quasi-static and creep. The state of strain in experiments is close to yield during loading as the yield cap continuously evolves with damage accumulation. For creep tests, most damage occurs during triaxial loading. Minor damage accumulation occurs under constant load until the final stage of creep, where damage accelerates and promotes unstable fracturing.

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Mechanical Response of Castlegate Sandstone under Hydrostatic Cyclic Loading

Geofluids

Kibikas, William M.; Bauer, Stephen J.

The stress history of rocks in the subsurface affects their mechanical and petrophysical properties. Rocks can often experience repeated cycles of loading and unloading due to fluid pressure fluctuations, which will lead to different mechanical behavior from static conditions. This is of importance for several geophysical and industrial applications, for example, wastewater injection and reservoir storage wells, which generate repeated stress perturbations. Laboratory experiments were conducted with Castlegate sandstone to observe the effects of different cyclic pressure loading conditions on a common reservoir analogue. Each sample was hydrostatically loaded in a triaxial cell to a low effective confining pressure, and either pore pressure or confining pressure was cycled at different rates over the course of a few weeks. Fluid permeability was measured during initial loading and periodically between stress cycles. Samples that undergo cyclic loading experience significantly more inelastic (nonrecoverable) strain compared to samples tested without cyclic hydrostatic loading. Permeability decreases rapidly for all tests during the first few days of testing, but the decrease and variability of permeability after this depend upon the loading conditions of each test. Cycling conditions do affect the mechanical behavior; the elastic moduli decrease with the increasing loading rate and stress cycling. The degree of volumetric strain induced by stress cycles is the major control on permeability change in the sandstones, with less compaction leading to more variation from measurement to measurement. The data indicate that cyclic loading degrades permeability and porosity more than static conditions over a similar period, but the petrophysical properties are dictated more by the hydrostatic loading rate rather than the total length of time stress cycling is imposed.

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Noble gas release from bedded rock salt during deformation

Geofluids

Bauer, Stephen J.; Gardner, W.P.; Lee, Hyunwoo

Geogenic noble gases are contained in crustal rocks at inter- and intracrystalline sites. In this study, bedded rock salt from southern New Mexico was deformed in a variety of triaxial compression states while measuring the release of naturally contained helium and argon utilizing mass spectrometry. Noble gas release is empirically correlated to volumetric strain and acoustic emissions. At low confining pressures, rock salt deforms primarily by microfracturing, rupturing crystal grains, and releasing helium and argon with a large amount of acoustic emissions, both measured real-time. At higher confining pressure, microfracturing is reduced and the rock salt is presumed to deform more by intracrystalline flow, releasing less amounts of noble gases with fewer acoustic emissions. Our work implies that geogenic gas release during deformation may provide an additional signal which contains information on the type and amount of deformation occurring in a variety of earth systems.

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Permeability and deformation mechanisms during triaxial testing of early-age cement

53rd U.S. Rock Mechanics/Geomechanics Symposium

Bauer, Stephen J.; Wilson, J.; Matteo, Edward N.; Bettin, Giorgia B.

In wellbores, cement plays an important role in wellbore integrity. As wells age and are stressed during their life cycle, the cement sheath may deform, altering its permeability and, perhaps compromising its integrity. In this study, we use flow measurements (calculated permeability) to provide real-time insight into damage incurred during triaxial deformation of neat cement. Cracks may be induced during deformation and their linkage may be sensed in the flow measurements. Conversely, cracks and pores may be closed during deformation, arresting fluid flow. We subjected room temperature specimens of neat Portland cement to confining pressures (0.7, 2.1, 13.8 MPa) and measured heliu m flow continuously during triaxial deformation. Axial displacement across a specimen was periodically halted to perhaps assure steady flow rate throughout the sample. We observed the apparent permeability to decrease from 0.8 to 0.7 to 0.2 μD with the imposed confining pressure increase. Each specimen, when subjected to differential stress, exhibited a slight decrease in apparent permeability, implying disconnects of flow paths. For the two lower confining pressures, apparent permeability began to increase just prior to macroscopic failure, suggesting microcrack linkage. For the 2.1 MPa confining pressure test, apparent permeability increased by a factor of three at macrofracture, and for the 0.7 MPa confining pressure test, apparent permeability increased by a factor of thirty at macrofracture. At 13.8 MPa confining pressure, apparent permeability only decreases during triaxial loading, implying that poroelastic compaction restricts flow pathways and connectivity of appropriately oriented cracks for axial flow decreases during deformation. Failure by macrofracture did not occur in this sample. Optical and scanning electron microscopy of deformed specimens indicate that pores and microcracks interact in complex manners, similar microcrack densities are observed in both 0.7 and 13.8 MPa test specimens, and pores represent both microcrack origination and localization sites. Larger pores (entrapped air voids) are sheared, flattened, and sites of crack opening. Micron-scale capillary porosity, determined using SEM image processing, is similar for all specimens. The results from these few experiments indicate that microfracturing of cement during triaxial deformation results in permeabilit y increases at low confining pressures. At the greater pressure, although microfracturing is observed, compaction and lack of microfracture interconnectivity have a greater effect on flow pathways, resulting in a permeability decrease during deformation.

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Micromechanical processes in consolidated granular salt

Engineering Geology

Mills, Melissa M.; Stormont, John C.; Bauer, Stephen J.

Granular salt is likely to be used as backfill material and a seal system component within geologic salt formations serving as a repository for long-term isolation of nuclear waste. Pressure from closure of the surrounding salt formation will promote consolidation of granular salt, eventually resulting in properties comparable to native salt. Understanding dependence of consolidation processes on stress state, moisture availability, temperature, and time is important for demonstrating sealing functions and long-term repository performance. This study characterizes laboratory-consolidated granular salt by means of microstructural observations. Granular salt material from mining operations was obtained from the bedded Salado Formation hosting the Waste Isolation Pilot Plant and the Avery Island salt dome. Laboratory test conditions included hydrostatic consolidation of jacketed granular salt with varying conditions of confining isochoric stress to 38 MPa, temperature to 250 °C, moisture additions of 1% by weight, time duration, and vented and non-vented states. Resultant porosities ranged between 1% and 22%. Optical and scanning electron microscopic techniques were used to ascertain consolidation mechanisms. From these investigations, samples with 1% added moisture or unvented during consolidation, exhibit clear pressure solution processes with tightly cohered grain boundaries and occluded fluid pores. Samples with only natural moisture content consolidated by a combination of brittle, cataclastic, and crystal plastic deformation. Recrystallization at 250 °C irrespective of moisture conditions was also observed. The range and variability of conditions applied in this study, combined with the techniques used to display microstructural features, are unique, and provide insight into an important area of governing deformation mechanism(s) occurring within salt repository applications.

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Observation of the Kaiser Effect Using Noble Gas Release Signals

Rock Mechanics and Rock Engineering

Bauer, Stephen J.

The Kaiser effect is a stress memory phenomenon which has most often been demonstrated in rock using acoustic emissions. During cyclic loading–unloading–reloading, the acoustic emissions are near zero until the load exceeds the level of the previous load cycle. Researchers explore the Kaiser effect in rock using real-time noble gas release. Laboratory studies using real-time mass spectrometry measurements during deformation have quantified, to a degree, the types of gases released, degree, the types of gases released (Bauer et al. 2016a, b), their release rates and amounts during deformation, estimates of permeability created from pore structure modifications during deformation and the impact of mineral plasticity upon gas release. Its observed that noble gases contained in brittle crystalline rock are readily released during deformation.

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Release of geogenic gases as a signal of deformation in rock

52nd U.S. Rock Mechanics/Geomechanics Symposium

Bauer, Stephen J.; Broome, Scott T.; Gardner, W.P.

Helium and argon are represented by known amounts in air. Helium is 5.2 ppm by volume in the atmosphere and primarily the result of the natural radioactive decay of heavy radioactive elements. Argon is the third most abundant gas in the Earth's atmosphere, 9340 ppm; radiogenic argon-40, is derived from the decay of potassium-40 in the Earth's crust. The isotopic signature of noble gases found in rocks is vastly different than that of the atmosphere which is contributed by a variety of sources. Geogenic noble gases are contained in most crustal rock at inter and intra granular sites, their release during natural and man-made stress and strain changes represents a signal of deformation. When rock is subjected to stress conditions exceeding about half its yield strength, micro-cracks begin to form. As rock deformation progresses a fracture network evolves, releasing trapped noble gases and changing the transport properties to gas migration. Thus, changes in gas emanation and noble gas composition from rocks could be used to infer changes in stress-state and deformation. An experimental system we developed combines triaxial rock deformation and mass spectrometry to measure noble gas flow real-time during deformation. Geogenic noble gases are released during triaxial deformation and that release is related to volume strain and acoustic emissions. The noble gas release then represents a signal of deformation during its stages of development. Gases released depend on initial gas content, pore structure and its evolution, and amount of deformation imposed. Noble gas release is stress/strain history dependent and pressure and strain rate dependent. Sensing of gases released related to both earthquakes and volcanic activity has resulted in anomalies detected for these natural processes. We propose using this deformation signal as a tool to detect subterranean deformation (fracture).

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Simulations of the effects of proppant placement on the conductivity and mechanical stability of hydraulic fractures

International Journal of Rock Mechanics and Mining Sciences

Bolintineanu, Dan S.; Rao, Rekha R.; Lechman, Jeremy B.; Romero, Joseph A.; Jove Colon, Carlos F.; Quintana, Enrico C.; Bauer, Stephen J.; Ingraham, Mathew D.

We generate a wide range of models of proppant-packed fractures using discrete element simulations, and measure fracture conductivity using finite element flow simulations. This allows for a controlled computational study of proppant structure and its relationship to fracture conductivity and stress in the proppant pack. For homogeneous multi-layered packings, we observe the expected increase in fracture conductivity with increasing fracture aperture, while the stress on the proppant pack remains nearly constant. This is consistent with the expected behavior in conventional proppant-packed fractures, but the present work offers a novel quantitative analysis with an explicit geometric representation of the proppant particles. In single-layered packings (i.e. proppant monolayers), there is a drastic increase in fracture conductivity as the proppant volume fraction decreases and open flow channels form. However, this also corresponds to a sharp increase in the mechanical stress on the proppant pack, as measured by the maximum normal stress relative to the side crushing strength of typical proppant particles. We also generate a variety of computational geometries that resemble highly heterogeneous proppant packings hypothesized to form during channel fracturing. In some cases, these heterogeneous packings show drastic improvements in conductivity with only moderate increase in the stress on the proppant particles, suggesting that in certain applications these structures are indeed optimal. We also compare our computer-generated structures to micro computed tomography imaging of a manually fractured laboratory-scale shale specimen, and find reasonable agreement in the geometric characteristics.

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Modeling Dynamic Helium Release as a Tracer of Rock Deformation

Journal of Geophysical Research: Solid Earth

Gardner, W.P.; Bauer, Stephen J.; Kuhlman, Kristopher L.; Heath, Jason

We use helium released during mechanical deformation of shales as a signal to explore the effects of deformation and failure on material transport properties. A dynamic dual-permeability model with evolving pore and fracture networks is used to simulate gases released from shale during deformation and failure. Changes in material properties required to reproduce experimentally observed gas signals are explored. We model two different experiments of 4He flow rate measured from shale undergoing mechanical deformation, a core parallel to bedding and a core perpendicular to bedding. We find that the helium signal is sensitive to fracture development and evolution as well as changes in the matrix transport properties. We constrain the timing and effective fracture aperture, as well as the increase in matrix porosity and permeability. Increases in matrix permeability are required to explain gas flow prior to macroscopic failure, and the short-term gas flow postfailure. Increased matrix porosity is required to match the long-term, postfailure gas flow. Our model provides the first quantitative interpretation of helium release as a result of mechanical deformation. The sensitivity of this model to changes in the fracture network, as well as to matrix properties during deformation, indicates that helium release can be used as a quantitative tool to evaluate the state of stress and strain in earth materials.

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2017 GTO Project review Laboratory Evaluation of EGS Shear Stimulation

Bauer, Stephen J.

The objectives and purpose of this research has been to produce laboratory-based experimental and numerical analyses to provide a physics-based understanding of shear stimulation phenomena (hydroshearing) and its evolution during stimulation. Water was flowed along fractures in hot and stressed fractured rock, to promote slip. The controlled laboratory experiments provide a high resolution/high quality data resource for evaluation of analysis methods developed by DOE to assess EGS “behavior” during this stimulation process. Segments of the experimental program will provide data sets for model input parameters, i.e., material properties, and other segments of the experimental program will represent small scale physical models of an EGS system, which may be modeled. The coupled lab/analysis project has been a study of the response of a fracture in hot, water-saturated fractured rock to shear stress experiencing fluid flow. Under this condition, the fracture experiences a combination of potential pore pressure changes and fracture surface cooling, resulting in slip along the fracture. The laboratory work provides a means to assess the role of “hydroshearing” on permeability enhancement in reservoir stimulation. Using the laboratory experiments and results to define boundary and input/output conditions of pore pressure, thermal stress, fracture shear deformation and fluid flow, and models were developed and simulations completed by the University of Oklahoma team. The analysis methods are ones used on field scale problems. The sophisticated numerical models developed contain parameters present in the field. The analysis results provide insight into the role of fracture slip on permeability enhancement-“hydroshear” is to be obtained. The work will provide valuable input data to evaluate stimulation models, thus helping design effective EGS.

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Gas Release as a Deformation Signal

Bauer, Stephen J.

Radiogenic noble gases are contained in crustal rock at inter and intra granular sites. The gas composition depends on lithology, geologic history, fluid phases, and the aging effect by decay of U, Th, and K. The isotopic signature of noble gases found in rocks is vastly different than that of the atmosphere which is contributed by a variety of sources. When rock is subjected to stress conditions exceeding about half its yield strength, micro-cracks begin to form. As rock deformation progresses a fracture network evolves, releasing trapped noble gases and changing the transport properties to gas migration. Thus, changes in gas emanation and noble gas composition from rocks could be used to infer changes in stress-state and deformation. The purpose of this study has been to evaluate the effect of deformation/strain rate upon noble gas release. Four triaxial experiments were attempted for a strain rate range of %7E10-8 /s (180,000s) to %7E 10-4/s (500s); the three fully successful experiments (at the faster strain rates) imply the following: (1) helium is measurably released for all strain rates during deformation, this release is in amounts 1-2 orders of magnitude greater than that present in the air, and (2) helium gas release increases with decreasing strain rate.

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Evolution of permeability and Biot coefficient at high mean stresses in high porosity sandstone

International Journal of Rock Mechanics and Mining Sciences

Ingraham, Mathew D.; Bauer, Stephen J.; Issen, Kathleen A.; Dewers, Thomas D.

A series of constant mean stress (CMS) and constant shear stress (CSS) tests were performed to investigate the evolution of permeability and Biot coefficient at high mean stresses in a high porosity reservoir analog (Castlegate sandstone). Permeability decreases as expected with increasing mean stress, from about 20 Darcy at the beginning of the tests to between 1.5 and 0.3 Darcy at the end of the tests (mean stresses up to 275 MPa). The application of shear stress causes permeability to drop below that of a hydrostatic test at the same mean stress. Results show a nearly constant rate decrease in the Biot coefficient as the mean stress increases during hydrostatic loading, and as the shear stress increases during CMS loading. CSS tests show a stabilization of the Biot coefficient after the application of shear stress.

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Gas permeability of granular salt during consolidation

51st US Rock Mechanics / Geomechanics Symposium 2017

Stormont, J.C.; Lampe, B.L.; Lynn, T.D.; Bauer, Stephen J.

Gas permeability measurements have been made on granular samples during consolidation under hydrostatic stresses up to 40 MPa and temperatures up to 250 °C. The initial porosity of the samples prior to consolidation was as great as 0.40; depending on the test conditions and duration, the resulting final porosity was between 0.08 and less than 0.01. Although these tests were conducted at different temperatures, pressures, durations and salt types, a similar reduction in permeability was observed. The permeability steadily decreased from the initial relatively large value around 10-14 m2 until after some critical porosity is reached (between 0.02 to 0.05); below the critical porosity, the permeability decreased at an increased rate. This response is attributed to loss of pore connectivity within the consolidating salt sample. The data suggest a very low porosity will have to be reached before the permeability of consolidating granular salt will be comparable to intact salt for conditions considered here.

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Well Integrity for Natural Gas Storage in Depleted Reservoirs and Aquifers

Bauer, Stephen J.; Blankenship, Douglas A.; Roberts, Barry L.; Freifeld, Barry M.; Oldenburg, Curtis O.; Jordan, Preston J.; Perfect, Scott P.; Morris, Joseph P.; Bromhal, Grant B.; Glosser, Deborah G.; Wyatt, Douglas W.

Natural gas storage facilities are a critical component of our energy supply and distribution chain, allowing elasticity in gas supply to accommodate daily to seasonal demand fluctuations. As has been made evident by the recent Aliso Canyon Gas Storage facility incident, a loss of well integrity may result in significant consequences, including the prolonged shutdown of an entire facility. The Aliso Canyon gas well blowout emitted approximately 100,000 tonnes of natural gas (mostly methane) over 4 months and displaced thousands of nearby residents from their homes. The high visibility of the event has led to increased scrutiny of the safety of natural gas storage at the Aliso Canyon facility, led to questions about energy reliability, and raised broader concerns for natural gas storage integrity throughout the country.

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Deep Borehole Field Test Laboratory and Borehole Testing Strategy

Kuhlman, Kristopher L.; Brady, Patrick V.; MacKinnon, R.J.; Heath, Jason; Herrick, Courtney G.; Jensen, Richard P.; Gardner, W.P.; Sevougian, Stephen D.; Bryan, Charles R.; Jang, Jay J.; Stein, Emily S.; Bauer, Stephen J.; Daley, Tom D.; Freifeld, Barry M.; Birkholzer, Jens T.; Spane, Frank A.

Deep Borehole Disposal (DBD) of high-level radioactive wastes has been considered an option for geological isolation for many years (Hess et al. 1957). Recent advances in drilling technology have decreased costs and increased reliability for large-diameter (i.e., ≥50 cm [19.7”]) boreholes to depths of several kilometers (Beswick 2008; Beswick et al. 2014). These advances have therefore also increased the feasibility of the DBD concept (Brady et al. 2009; Cornwall 2015), and the current field test design will demonstrate the DBD concept and these advances. The US Department of Energy (DOE) Strategy for the Management and Disposal of Used Nuclear Fuel and High-Level Radioactive Waste (DOE 2013) specifically recommended developing a research and development plan for DBD. DOE sought input or expression of interest from States, local communities, individuals, private groups, academia, or any other stakeholders willing to host a Deep Borehole Field Test (DBFT). The DBFT includes drilling two boreholes nominally 200m [656’] apart to approximately 5 km [16,400’] total depth, in a region where crystalline basement is expected to begin at less than 2 km depth [6,560’]. The characterization borehole (CB) is the smaller-diameter borehole (i.e., 21.6 cm [8.5”] diameter at total depth), and will be drilled first. The geologic, hydrogeologic, geochemical, geomechanical and thermal testing will take place in the CB. The field test borehole (FTB) is the larger-diameter borehole (i.e., 43.2 cm [17”] diameter at total depth). Surface handling and borehole emplacement of test package will be demonstrated using the FTB to evaluate engineering feasibility and safety of disposal operations (SNL 2016).

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Well Integrity for Natural Gas Storage in Depleted Reservoirs and Aquifers

Bauer, Stephen J.; Blankenship, Douglas A.; Roberts, Barry L.

The 2015-2016 Aliso Canyon/Porter Ranch natural gas well blowout emitted approximately 100,000 tonnes of natural gas (mostly methane, CH4) over four months. The blowout impacted thousands of nearby residents, who were displaced from their homes. The high visibility of the event has led to increased scrutiny of the safety of natural gas storage at the Aliso Canyon facility, as well as broader concern for natural gas storage integrity throughout the country. This report presents the findings of the DOE National Laboratories Well Integrity Work Group efforts in the four tasks. In addition to documenting the work of the Work Group, this report presents high priority recommendations to improve well integrity and reduce the likelihood and consequences of subsurface natural gas leaks.

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Origin and heterogeneity of pore sizes in the Mount Simon Sandstone and Eau Claire Formation: Implications for multiphase fluid flow

Geosphere

Mozley, Peter S.; Heath, Jason; Dewers, Thomas D.; Bauer, Stephen J.

The Mount Simon Sandstone and Eau Claire Formation represent a potential reservoir-caprock system for wastewater disposal, geologic CO2 storage, and compressed air energy storage (CAES) in the Midwestern United States. A primary concern to site performance is heterogeneity in rock properties that could lead to nonideal injectivity and distribution of injected fluids (e.g., poor sweep efficiency). Using core samples from the Dallas Center domal structure, Iowa, we investigate pore characteristics that govern flow properties of major lithofacies of these formations. Methods include gas porosimetry and permeametry, mercury intrusion porosimetry, thin section petrography, and X-ray diffraction. The lithofacies exhibit highly variable intraformational and interformational distributions of pore throat and body sizes. Based on pore-throat size, there are four distinct sample groups. Micropore-throat-dominated samples are from the Eau Claire Formation, whereas the macropore-dominated, mesopore-dominated, and uniform-dominated samples are from the Mount Simon Sandstone. Complex paragenesis governs the high degree of pore and pore-throat size heterogeneity, due to an interplay of precipitation, nonuniform compaction, and later dissolution of cements. The cement dissolution event probably accounts for much of the current porosity in the unit. Mercury intrusion porosimetry data demonstrate that the heterogeneous nature of the pore networks in the Mount Simon Sandstone results in a greater than normal opportunity for reservoir capillary trapping of nonwetting fluids, as quantified by CO2 and air column heights that vary over three orders of magnitude, which should be taken into account when assessing the potential of the reservoir-caprock system for waste disposal (CO2 or produced water) and resource storage (natural gas and compressed air). Our study quantitatively demonstrates the significant impact of millimeter-scale to micron-scale porosity heterogeneity on flow and transport in reservoir sandstones.

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Experimental and numerical investigation of hydro-thermally induced shear stimulation

50th US Rock Mechanics / Geomechanics Symposium 2016

Bauer, Stephen J.; Huang, K.; Chen, Q.; Ghassemi, A.; Barrow, P.

The objective of this research is to produce laboratory-based experimental and numerical analysis that will provide a physics-based understanding of shear stimulation phenomena (hydroshearing) and its evolution during stimulation. Water is flowed along fractures in hot and stressed fractured rock, to promote slip. The controlled laboratory experiments potentially provide a high resolution/high quality data resource for evaluation of many analysis methods developed by to assess EGS "behavior" during this stimulation process. Segments of the experimental program provide data sets for model input parameters, i.e., material properties, and other segments of the experimental program represent small scale physical models of an EGS system, which may be modeled. The project is a study of the response of a fracture in hot, water-saturated fractured rock to shear stress which is experiencing fluid flow. Under this condition, the fracture experiences a combination of potential pore pressure changes and fracture surface cooling, resulting in slip along the fracture. As such, the work provides a means to assess the role of "hydroshearing" on permeability enhancement in reservoir stimulation. Using the laboratory experiments and modeling, including pore pressure, thermal stress, fracture shear deformation, and fluid flow, insight into the role of fracture slip on permeability enhancement-"hydro-shear" is obtained. This paper presents the results of an experimental program along with numerical modeling to study shear stimulation of fractures in response to cool water injection into hot stressed rock with simulated fractures. Laboratory-based experimental and numerical analysis results are used to provide a physics-based understanding of shear stimulation phenomena (hydroshearing) and its evolution during stimulation. In order to study hydroshearing in the laboratory, a test system has been configured to (1) simulate reasonable downhole EGS environmental conditions, (2) flow cool water along fractures in hot and stressed fractured rock, (3) from (2) promote slip, (4) model the experiments in a tractable manner such that insight may be obtained of slip mechanisms. Thermo-poroelastic finite element analysis of a fractured rock injection experiment has been carried out to explore the role of pore pressure, cooling and coupled processes on fracture deformation and slip. Good agreement between numerical modeling and experimental observations is achieved. Simulation results illustrate that pore pressure and cooling cause the fracture system to deform (slip) resulting in permeability modifications. Fracture permeability evolution with stress variations in the sample is also observed in these experiments.

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Predicting the occurrence of mixed mode failure associated with hydraulic fracturing, part 2 water saturated tests

Bauer, Stephen J.; Broome, Scott T.; Choens, R.C.; Barrow, Perry C.

Seven water-saturated triaxial extension experiments were conducted on four sedimentary rocks. This experimental condition was hypothesized more representative of that existing for downhole hydrofracture and thus it may improve our understanding of the phenomena. In all tests the pore pressure was 10 MPa and confirming pressure was adjusted to achieve tensile and transitional failure mode conditions. Using previous work in this LDRD for comparison, the law of effective stress is demonstrated in extension using this sample geometry. In three of the four lithologies, no apparent chemo-mechanical effect of water is apparent, and in the fourth lithology test results indicate some chemo-mechanical effect of water.

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Appraisal of transport and deformation in shale reservoirs using natural noble gas tracers

Heath, Jason; Kuhlman, Kristopher L.; Robinson, David G.; Bauer, Stephen J.; Gardner, W.P.

This report presents efforts to develop the use of in situ naturally-occurring noble gas tracers to evaluate transport mechanisms and deformation in shale hydrocarbon reservoirs. Noble gases are promising as shale reservoir diagnostic tools due to their sensitivity of transport to: shale pore structure; phase partitioning between groundwater, liquid, and gaseous hydrocarbons; and deformation from hydraulic fracturing. Approximately 1.5-year time-series of wellhead fluid samples were collected from two hydraulically-fractured wells. The noble gas compositions and isotopes suggest a strong signature of atmospheric contribution to the noble gases that mix with deep, old reservoir fluids. Complex mixing and transport of fracturing fluid and reservoir fluids occurs during production. Real-time laboratory measurements were performed on triaxially-deforming shale samples to link deformation behavior, transport, and gas tracer signatures. Finally, we present improved methods for production forecasts that borrow statistical strength from production data of nearby wells to reduce uncertainty in the forecasts.

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Helium-mass-spectrometry-permeameter for the measurement of permeability of low permeability rock with application to triaxial deformation conditions

49th US Rock Mechanics / Geomechanics Symposium 2015

Bauer, Stephen J.; Lee, Moo Y.; Gardner, William P.

A helium leakage detection system was modified to measure gas permeability on extracted cores of nearly impermeable rock. Here we use a Helium - Mass - Spectrometry - Permeameter (HMSP) to conduct a constant pressure, steady state flow test through a sample using helium gas. Under triaxial stress conditions, the HMSP can measure flow and estimate permeability of rocks and geomaterials down to the nanodarcy scale (10-21 m2). In this study, measurements of flow through eight shale samples under hydrostatic conditions were in the range of 10-7 to 10-9 Darcy. We extend this flow measurement technology by dynamically monitoring the release of helium from a helium saturated shale sample during a triaxial deformation experiment. The helium flow, initially extremely low, consistent with the low permeability of shale, is observed to increase in advance of volume strain increase during deformation of the shale. This is perhaps the result of microfracture development and flow path linkage through the microfractures within the shale. Once microfracturing coalescence initiates, there is a large increase in helium release and flow. This flow rate increase is likely the result of development of a macrofracture in the sample, a flow conduit, later confirmed by post-test observations of the deformed sample. The release rate (flow) peaks and then diminishes slightly during subsequent deformation; however the post deformation flow rate is considerably greater than that of undeformed shale.

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Behavior of salt from the Bayou Choctaw salt dome

49th US Rock Mechanics / Geomechanics Symposium 2015

Ingraham, Mathew D.; Broome, Scott T.; Bauer, Stephen J.; Barrow, Perry C.; Flint, Gregory M.

A laboratory testing program was developed to examine the short-term mechanical and time-dependent (creep) behavior of salt from the Bayou Choctaw Salt Dome. Core was tested under creep and quasi-static constant mean stress axisymmetric compression, and constant mean stress axisymmetric extension conditions. Creep tests were performed at 38 degrees Celsius, and the axisymmetric tests were performed at ambient temperatures (22-26 degrees Celsius). The testing performed indicates that the dilation criterion is pressure and stress state dependent. It was found that as the mean stress increases, the shear stress required to cause dilation increases. The results for this salt are reasonably consistent with those observed for other domal salts. Also it was observed that tests performed under extensile conditions required consistently lower shear stress to cause dilation for the same mean stress, which is consistent with other domal salts. Young's modulus ranged from 27.2 to 58.7 GPa with an average of 44.4 GPa, with Poisson's ratio ranging from 0.10 to 0.43 with an average of 0.30. Creep testing indicates that the BC salt is intermediate in creep resistance when compared with other bedded and domal salt steady-state behavior.

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Gas flow measurements of consolidating crushed salt

49th US Rock Mechanics / Geomechanics Symposium 2015

Bauer, Stephen J.; Broome, Scott T.; Hansen, Francis D.; Lampe, B.; Mills, M.; Stormont, J.

Crushed salt is being considered as a backfill material in the event of a salt repository for high level nuclear waste. The thermal-mechanical-hydrological properties of crushed salt as it reconsolidates in response to pressure and temperature changes are therefore important. An experimental system to measure gas flow through consolidating crushed salt at elevated temperature and pressure has been developed and tested. An experiment completed at 250°C, and hydrostatic pressures to 20 MPa, compacted a crushed salt sample from ∼40 percent porosity to near zero porosity. For this consolidation history, apparent permeability decreased from greater than 10-12 m2 to ∼10-22 m2.

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Failure of cap-rock seals as determined from mechanical stratigraphy, stress history, and tensile-failure analysis of exhumed analogs

AAPG Bulletin

Petrie, E.S.; Evans, J.P.; Bauer, Stephen J.

The sedimentologic and tectonic histories of clastic cap rocks and their inherent mechanical properties control the nature of permeable fractures within them. The migration of fluid through mm- to cm-scale fracture networks can result in focused fluid flow allowing hydrocarbon production from unconventional reservoirs or compromising the seal integrity of fluid traps. To understand the nature and distribution of subsurface fluid-flow pathways through fracture networks in cap-rock seals we examine four exhumed Paleozoic and Mesozoic seal analogs in Utah. We combine these outcrop analyses with subsidence analysis, paleoloading histories, and rock-strength testing data in modified Mohr-Coulomb-Griffith analyses to evaluate the effects of differential stress and rock type on fracture mode. Relative to the underlying sandstone reservoirs, all four seal types are low-permeability, heterolithic sequences that show mineralized hydraulic-extension fractures, extensional-shear fractures, and shear fractures. Burial-history models suggest that the cap-rock seal analogs reached a maximum burial depth >4 km (2.5 mi) and experienced a lithostatic load of up to 110 MPa (15,954 psi). Median tensile strength from indirect mechanical tests ranges from 2.3 MPa (334 psi) in siltstone to 11.5 MPa (1668 psi) in calcareous shale. Analysis of the pore-fluid factor (λv = Pf/σv) through time shows changes in the expected failure mode (extensional shear or hydraulic extension), and that failure mode depends on a combination of mechanical rock properties and differential stress. As expected with increasing lithostatic load, the amount of overpressure that is required to induce failure increases but is also lithology dependent.

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Experiments to populate and validate a processing model for polyurethane foam. BKC 44306 PMDI-10

Mondy, L.A.; Bauer, Stephen J.; Hileman, Michael B.; Thompson, Kyle R.; Rao, Rekha R.; Shelden, Bion S.; Soehnel, Melissa M.; O'Hern, Timothy J.; Grillet, Anne M.; Celina, Mathias C.; Wyatt, Nicholas B.; Russick, Edward M.

We are developing computational models to elucidate the expansion and dynamic filling process of a polyurethane foam, PMDI. The polyurethane of interest is chemically blown, where carbon dioxide is produced via the reaction of water, the blowing agent, and isocyanate. The isocyanate also reacts with polyol in a competing reaction, which produces the polymer. Here we detail the experiments needed to populate a processing model and provide parameters for the model based on these experiments. The model entails solving the conservation equations, including the equations of motion, an energy balance, and two rate equations for the polymerization and foaming reactions, following a simplified mathematical formalism that decouples these two reactions. Parameters for the polymerization kinetics model are reported based on infrared spectrophotometry. Parameters describing the gas generating reaction are reported based on measurements of volume, temperature and pressure evolution with time. A foam rheology model is proposed and parameters determined through steady-shear and oscillatory tests. Heat of reaction and heat capacity are determined through differential scanning calorimetry. Thermal conductivity of the foam as a function of density is measured using a transient method based on the theory of the transient plane source technique. Finally, density variations of the resulting solid foam in several simple geometries are directly measured by sectioning and sampling mass, as well as through x-ray computed tomography. These density measurements will be useful for model validation once the complete model is implemented in an engineering code.

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Thermophysical properties of reconsolidating crushed salt

Bauer, Stephen J.

Reconsolidated crushed salt is being considered as a backfilling material placed upon nuclear waste within a salt repository environment. In-depth knowledge of thermal and mechanical properties of the crushed salt as it reconsolidates is critical to thermal/mechanical modeling of the reconsolidation process. An experimental study was completed to quantitatively evaluate the thermal conductivity of reconsolidated crushed salt as a function of porosity and temperature. The crushed salt for this study came from the Waste Isolation Pilot Plant (WIPP). In this work the thermal conductivity of crushed salt with porosity ranging from 1% to 40% was determined from room temperature up to 300°C, using two different experimental methods. Thermal properties (including thermal conductivity, thermal diffusivity and specific heat) of single-crystal salt were determined for the same temperature range. The salt was observed to dewater during heating; weight loss from the dewatering was quantified. The thermal conductivity of reconsolidated crushed salt decreases with increasing porosity; conversely, thermal conductivity increases as the salt consolidates. The thermal conductivity of reconsolidated crushed salt for a given porosity decreases with increasing temperature. A simple mixture theory model is presented to predict and compare to the data developed in this study.

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Geomechanical testing of Bayou Choctaw 102B core for SPR analysis

Ingraham, Mathew D.; Bauer, Stephen J.; Broome, Scott T.; Flint, Gregory M.; Barrow, Perry C.

A laboratory testing program was developed to examine the short-term mechanical and time-dependent (creep) behavior of salt from the Bayou Choctaw Salt Dome. This report documents the test methodologies, and constitutive properties inferred from tests performed. These are used to extend our understanding of the mechanical behavior of the Bayou Choctaw domal salt and provide a data set for numerical analyses. The resulting information will be used to support numerical analyses of the current state of the Bayou Choctaw Dome as it relates to its crude oil storage function as part of the US Strategic Petroleum Reserve. Core obtained from Drill Hole BC-102B was tested under creep and quasi-static constant mean stress axisymmetric compression, and constant mean stress axisymmetric extension conditions. Creep tests were performed at 100 degrees Fahrenheit, and the axisymmetric tests were performed at ambient temperatures (72-78 degrees Fahrenheit). The testing performed indicates that the dilation criterion is pressure and stress state dependent. It was found that as the mean stress increases, the shear stress required to cause dilation increases. The results for this salt are reasonably consistent with those observed for other domal salts. Also it was observed that tests performed under extensile conditions required consistently lower shear stress to cause dilation for the same mean stress, which is consistent with other domal salts. Young's moduli ranged from 3.95 x 106 to 8.51 x 106 psi with an average of 6.44 x 106 psi, with Poisson's ratios ranging from 0.10 to 0.43 with an average of 0.30. Creep testing indicates that the BC salt is intermediate in creep resistance when compared with other bedded and domal salt steady-state behavior.

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Thermophysical properties of BKC 44306 and BKC 44307 PMDI urethane solid and foams

Bauer, Stephen J.; Flint, Gregory M.; Mondy, L.A.

Accurate knowledge of thermophysical properties of urethane foam is considered extremely important for meaningful models and analyses to be developed of scenarios wherein the foam is heated. Its performance at temperature requires a solid understanding of the foam material properties at temperature. Also, foam properties vary with density/porosity. An experimental program to determine the thermal properties of the two foams and their parent solid urethane was developed in order to support development of a predictive model relating density and thermal properties from first principles. Thermal properties (thermal conductivity, diffusivity, and specific heat) of the foam were found to vary with temperatures from 26°C to 90°C. Thermal conductivity generally increases with increasing temperature for a given initial density and ranges from .0433 W/mK at 26°C to .0811 W/mK at 90°C; thermal diffusivity generally decreases with increasing temperature for a given initial density and ranges from .4101 mm2/s at 26°C to .1263 mm2/s at 90°C; and specific heat generally increases with increasing temperature for a given initial density and ranges from .1078 MJ/m3K at 26°C to .6323 MJ/m3K at 90°C. Thermal properties of the solid urethane were also found to vary with temperatures from 26°C to 90°C. Average thermal conductivity generally increases with increasing temperature for a given initial density and ranges from 0.126 to 0.131 W/mK at 26°C to 0.153 to 0.157 W/mK at 90°C; average thermal diffusivity generally decreases with increasing temperature for a given initial density and ranges from 0.142 to 0.147 mm2/s at 26°C to 0.124 to 0.125 mm2/s at 90°C; and average specific heat generally increases with increasing temperature for a given initial density and ranges from 0.889 to 0.899 MJ/m3K to 1.229 to 1.274 MJ/m3K at 90°C. The density of both foam and solid urethane decreased with increasing temperature.

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Thermophysical Properties of Launch Complex 17 of the Cape Canaveral Concrete

Bauer, Stephen J.; Flint, Gregory M.

Accurate knowledge of thermophysical properties of concrete is considered extremely important for meaningful models to be developed of scenarios wherein the concrete is rapidly heated. Test of solid propellant burns on samples of concrete from Launch Complex 17 of the Cape Canaveral show spallation and fragmentation. In response to the need for accurate modeling scenarios of these observations, an experimental program to determine the permeability and thermal properties of the concrete was developed. Room temperature gas permeability measurements of Launch Complex 17 of the Cape Canaveral concrete dried at 50°C yield permeability estimates of 0.07mD (mean), and thermal properties (thermal conductivity, diffusivity, and specific heat) were found to vary with temperatures from room temperature to 300°C. Thermal conductivity ranges from 1.7-1.9 W/mK at 50°C to 1.0-1.15 W/mK at 300°C, thermal diffusivity ranges from 0.75-0.96 mm2/s at 50°C to 0.44-0.58 mm2/s at 300°C, and specific heat ranges from 1.76-2.32 /m3K to 2.00-2.50 /m3K at 300°C.

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Petrologic and petrophysical evaluation of the Dallas Center Structure, Iowa, for compressed air energy storage in the Mount Simon Sandstone

Heath, Jason; Bauer, Stephen J.; Broome, Scott T.; Dewers, Thomas D.; Rodriguez, Marko A.

The Iowa Stored Energy Plant Agency selected a geologic structure at Dallas Center, Iowa, for evaluation of subsurface compressed air energy storage. The site was rejected due to lower-than-expected and heterogeneous permeability of the target reservoir, lower-than-desired porosity, and small reservoir volume. In an initial feasibility study, permeability and porosity distributions of flow units for the nearby Redfield gas storage field were applied as analogue values for numerical modeling of the Dallas Center Structure. These reservoir data, coupled with an optimistic reservoir volume, produced favorable results. However, it was determined that the Dallas Center Structure cannot be simplified to four zones of high, uniform permeabilities. Updated modeling using field and core data for the site provided unfavorable results for air fill-up. This report presents Sandia National Laboratories petrologic and petrophysical analysis of the Dallas Center Structure that aids in understanding why the site was not suitable for gas storage.

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Technical Assistance for Southwest Solar Technologies Inc. Final Report

Bauer, Stephen J.; Heitman, Lili A.

Southwest Solar Technologies Inc. is constructing a Solar-Fuel Hybrid Turbine energy system. This innovative energy system combines solar thermal energy with compressed air energy storage and natural gas fuel backup capability to provide firm, non-intermittent power. In addition, the energy system will have very little impact on the environment since, unlike other Concentrated Solar Power (CSP) technologies, it requires minimal water. In 2008 Southwest Solar Technologies received a Solar America Showcase award from the Department of Energy for Technical Assistance from Sandia National Laboratories. This report details the work performed as part of the Solar America Showcase award for Southwest Solar Technologies. After many meetings and visits between Sandia National Labs and Southwest Solar Technologies, several tasks were identified as part of the Technical Assistance and the analysis and results for these are included here.

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Reference design and operations for deep borehole disposal of high-level radioactive waste

Arnold, Bill W.; Brady, Patrick V.; Bauer, Stephen J.; Herrick, Courtney G.

A reference design and operational procedures for the disposal of high-level radioactive waste in deep boreholes have been developed and documented. The design and operations are feasible with currently available technology and meet existing safety and anticipated regulatory requirements. Objectives of the reference design include providing a baseline for more detailed technical analyses of system performance and serving as a basis for comparing design alternatives. Numerous factors suggest that deep borehole disposal of high-level radioactive waste is inherently safe. Several lines of evidence indicate that groundwater at depths of several kilometers in continental crystalline basement rocks has long residence times and low velocity. High salinity fluids have limited potential for vertical flow because of density stratification and prevent colloidal transport of radionuclides. Geochemically reducing conditions in the deep subsurface limit the solubility and enhance the retardation of key radionuclides. A non-technical advantage that the deep borehole concept may offer over a repository concept is that of facilitating incremental construction and loading at multiple perhaps regional locations. The disposal borehole would be drilled to a depth of 5,000 m using a telescoping design and would be logged and tested prior to waste emplacement. Waste canisters would be constructed of carbon steel, sealed by welds, and connected into canister strings with high-strength connections. Waste canister strings of about 200 m length would be emplaced in the lower 2,000 m of the fully cased borehole and be separated by bridge and cement plugs. Sealing of the upper part of the borehole would be done with a series of compacted bentonite seals, cement plugs, cement seals, cement plus crushed rock backfill, and bridge plugs. Elements of the reference design meet technical requirements defined in the study. Testing and operational safety assurance requirements are also defined. Overall, the results of the reference design development and the cost analysis support the technical feasibility of the deep borehole disposal concept for high-level radioactive waste.

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Potential hazards of compressed air energy storage in depleted natural gas reservoirs

Bauer, Stephen J.; Grubelich, Mark C.

This report is a preliminary assessment of the ignition and explosion potential in a depleted hydrocarbon reservoir from air cycling associated with compressed air energy storage (CAES) in geologic media. The study identifies issues associated with this phenomenon as well as possible mitigating measures that should be considered. Compressed air energy storage (CAES) in geologic media has been proposed to help supplement renewable energy sources (e.g., wind and solar) by providing a means to store energy when excess energy is available, and to provide an energy source during non-productive or low productivity renewable energy time periods. Presently, salt caverns represent the only proven underground storage used for CAES. Depleted natural gas reservoirs represent another potential underground storage vessel for CAES because they have demonstrated their container function and may have the requisite porosity and permeability; however reservoirs have yet to be demonstrated as a functional/operational storage media for compressed air. Specifically, air introduced into a depleted natural gas reservoir presents a situation where an ignition and explosion potential may exist. This report presents the results of an initial study identifying issues associated with this phenomena as well as possible mitigating measures that should be considered.

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Potential underground risks associated with CAES

Bauer, Stephen J.

CAES in geologic media has been proposed to help 'firm' renewable energy sources (wind and solar) by providing a means to store energy when excess energy was available, and to provide an energy source during non-productive renewable energy time periods. Such a storage media may experience hourly (perhaps small) pressure swings. Salt caverns represent the only proven underground storage used for CAES, but not in a mode where renewable energy sources are supported. Reservoirs, both depleted natural gas and aquifers represent other potential underground storage vessels for CAES, however, neither has yet to be demonstrated as a functional/operational storage media for CAES.

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Phase transformation of PZST-86/14-5-2Nb ceramic under quasi-static loading conditions

Broome, Scott T.; Bauer, Stephen J.; Montgomery, Stephen M.; Scofield, Timothy W.; Hofer, John H.

Specimens of poled and unpoled PZST ceramic were tested under hydrostatic loading conditions at temperatures of -55, 25, and 75 C. The objective of this experimental study was to obtain the electro-mechanical properties of the ceramic and the criteria of FE (Ferroelectric) to AFE (Antiferroelectric) phase transformations of the PZST ceramic to aid grain-scale modeling efforts in developing and testing realistic response models for use in simulation codes. As seen in previous studies, the poled ceramic from PZST undergoes anisotropic deformation during the transition from a FE to an AFE phase at -55 C. Warmer temperature tests exhibit anisotropic deformation in both the FE and AFE phase. The phase transformation is permanent at -55 C for all ceramics tests, whereas the transformation can be completely reversed at 25 and 75 C. The change in the phase transformation pressures at different temperatures were practically identical for both unpoled and poled PZST specimens. Bulk modulus for both poled and unpoled material was lowest in the FE phase, intermediate in the transition phase, and highest in the AFE phase. Additionally, bulk modulus varies with temperature in that PZST is stiffer as temperature decreases. Results from one poled-biased test for PZST and four poled-biased tests from PNZT 95/5-2Nb are presented. A bias of 1kV did not show noticeable differences in phase transformation pressure for the PZST material. However, with PNZT 95/5-2Nb phase transformation pressure increased with increasing voltage bias up to 4.5kV.

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Revised results for geomechanical testing of MRIG-9 core for the potential SPR siting at the Richton Salt Dome

Bauer, Stephen J.; Broome, Scott T.

This report is a revision of SAND2009-0852. SAND2009-0852 was revised because it was discovered that a gage used in the original testing was mis-calibrated. Following the recalibration, all affected raw data were recalculated and re-presented. Most revised data is similar to, but slightly different than, the original data. Following the data re-analysis, none of the inferences or conclusions about the data or site relative to the SAND2009-0852 data have been changed. A laboratory testing program was developed to examine the mechanical behavior of salt from the Richton salt dome. The resulting information is intended for use in design and evaluation of a proposed Strategic Petroleum Reserve storage facility in that dome. Core obtained from the drill hole MRIG-9 was obtained from the Texas Bureau of Economic Geology. Mechanical properties testing included: (1) acoustic velocity wave measurements; (2) indirect tensile strength tests; (3) unconfined compressive strength tests; (4) ambient temperature quasi-static triaxial compression tests to evaluate dilational stress states at confining pressures of 725, 1450, 2175, and 2900 psi; and (5) confined triaxial creep experiments to evaluate the time-dependent behavior of the salt at axial stress differences of 4000 psi, 3500 psi, 3000 psi, 2175 psi and 2000 psi at 55 C and 4000 psi at 35 C, all at a constant confining pressure of 4000 psi. All comments, inferences, discussions of the Richton characterization and analysis are caveated by the small number of tests. Additional core and testing from a deeper well located at the proposed site is planned. The Richton rock salt is generally inhomogeneous as expressed by the density and velocity measurements with depth. In fact, we treated the salt as two populations, one clean and relatively pure (> 98% halite), the other salt with abundant (at times) anhydrite. The density has been related to the insoluble content. The limited mechanical testing completed has allowed us to conclude that the dilatational criteria are distinct for the halite-rich and other salts, and that the dilation criteria are pressure dependent. The indirect tensile strengths and unconfined compressive strengths determined are consistently lower than other coastal domal salts. The steady-state-only creep model being developed suggests that Richton salt is intermediate in creep resistance when compared to other domal and bedded salts. The results of the study provide only limited information for structural modeling needed to evaluate the integrity and safety of the proposed cavern field. This study should be augmented with more extensive testing. This report documents a series of test methods, philosophies, and empirical relationships, etc., that are used to define and extend our understanding of the mechanical behavior of the Richton salt. This understanding could be used in conjunction with planned further studies or on its own for initial assessments.

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Deep borehole disposal of high-level radioactive waste

Brady, Patrick V.; Arnold, Bill W.; Freeze, Geoffrey A.; Swift, Peter N.; Bauer, Stephen J.; Rechard, Robert P.; Stein, Joshua S.

Preliminary evaluation of deep borehole disposal of high-level radioactive waste and spent nuclear fuel indicates the potential for excellent long-term safety performance at costs competitive with mined repositories. Significant fluid flow through basement rock is prevented, in part, by low permeabilities, poorly connected transport pathways, and overburden self-sealing. Deep fluids also resist vertical movement because they are density stratified. Thermal hydrologic calculations estimate the thermal pulse from emplaced waste to be small (less than 20 C at 10 meters from the borehole, for less than a few hundred years), and to result in maximum total vertical fluid movement of {approx}100 m. Reducing conditions will sharply limit solubilities of most dose-critical radionuclides at depth, and high ionic strengths of deep fluids will prevent colloidal transport. For the bounding analysis of this report, waste is envisioned to be emplaced as fuel assemblies stacked inside drill casing that are lowered, and emplaced using off-the-shelf oilfield and geothermal drilling techniques, into the lower 1-2 km portion of a vertical borehole {approx}45 cm in diameter and 3-5 km deep, followed by borehole sealing. Deep borehole disposal of radioactive waste in the United States would require modifications to the Nuclear Waste Policy Act and to applicable regulatory standards for long-term performance set by the US Environmental Protection Agency (40 CFR part 191) and US Nuclear Regulatory Commission (10 CFR part 60). The performance analysis described here is based on the assumption that long-term standards for deep borehole disposal would be identical in the key regards to those prescribed for existing repositories (40 CFR part 197 and 10 CFR part 63).

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Geomechanical testing of MRIG-9 core for the potential SPR siting at the Richton salt dome

Broome, Scott T.; Bauer, Stephen J.; Hofer, John H.; Bronowski, David R.

A laboratory testing program was developed to examine the mechanical behavior of salt from the Richton salt dome. The resulting information is intended for use in design and evaluation of a proposed Strategic Petroleum Reserve storage facility in that dome. Core obtained from the drill hole MRIG-9 was obtained from the Texas Bureau of Economic Geology. Mechanical properties testing included: (1) acoustic velocity wave measurements; (2) indirect tensile strength tests; (3) unconfined compressive strength tests; (4) ambient temperature quasi-static triaxial compression tests to evaluate dilational stress states at confining pressures of 725, 1450, 2175, and 2900 psi; and (5) confined triaxial creep experiments to evaluate the time-dependent behavior of the salt at axial stress differences of 4000 psi, 3500 psi, 3000 psi, 2175 psi and 2000 psi at 55 C and 4000 psi at 35 C, all at a constant confining pressure of 4000 psi. All comments, inferences, discussions of the Richton characterization and analysis are caveated by the small number of tests. Additional core and testing from a deeper well located at the proposed site is planned. The Richton rock salt is generally inhomogeneous as expressed by the density and velocity measurements with depth. In fact, we treated the salt as two populations, one clean and relatively pure (> 98% halite), the other salt with abundant (at times) anhydrite. The density has been related to the insoluble content. The limited mechanical testing completed has allowed us to conclude that the dilatational criteria are distinct for the halite-rich and other salts, and that the dilation criteria are pressure dependent. The indirect tensile strengths and unconfined compressive strengths determined are consistently lower than other coastal domal salts. The steady-state-only creep model being developed suggests that Richton salt is intermediate in creep resistance when compared to other domal and bedded salts. The results of the study provide only limited information for structural modeling needed to evaluate the integrity and safety of the proposed cavern field. This study should be augmented with more extensive testing. This report documents a series of test methods, philosophies, and empirical relationships, etc., that are used to define and extend our understanding of the mechanical behavior of the Richton salt. This understanding could be used in conjunction with planned further studies or on its own for initial assessments.

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Experimental assessment of unvalidated assumptions in classical plasticity theory

Bauer, Stephen J.; Bronowski, David R.

This report investigates the validity of several key assumptions in classical plasticity theory regarding material response to changes in the loading direction. Three metals, two rock types, and one ceramic were subjected to non-standard loading directions, and the resulting strain response increments were displayed in Gudehus diagrams to illustrate the approximation error of classical plasticity theories. A rigorous mathematical framework for fitting classical theories to the data, thus quantifying the error, is provided. Further data analysis techniques are presented that allow testing for the effect of changes in loading direction without having to use a new sample and for inferring the yield normal and flow directions without having to measure the yield surface. Though the data are inconclusive, there is indication that classical, incrementally linear, plasticity theory may be inadequate over a certain range of loading directions. This range of loading directions also coincides with loading directions that are known to produce a physically inadmissible instability for any nonassociative plasticity model.

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Advances in geothermal drilling technology: Reducing cost while improving longevity of the well

Transactions - Geothermal Resources Council

Mansure, Arthur J.; Bauer, Stephen J.

Construction technology and durability of geothermal wells have significantly improved in the last 30 years resulting in wells that both cost less and have longer mean times to failure. In developed geothermal areas, well design and drilling practice are mature, but drilling problems typically still account for an additional 30% to the cost of a well. However, new drilling practices and technologies are constantly being introduced, such as dual-tube reverse-circulation (DTRC) drilling. Some of these have the potential to reduce geothermal drilling costs even further. Other areas where drilling technology is evolving include lost-circulation control, drill rigs, and cementing.

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In situ stress measurements and their implications in a deep Ohio mine

American Rock Mechanics Association - 40th US Rock Mechanics Symposium, ALASKA ROCKS 2005: Rock Mechanics for Energy, Mineral and Infrastructure Development in the Northern Regions

Bauer, Stephen J.; Munson, D.E.; Hardy, M.P.; Barrix, J.; McGunegle, B.

Stress measurements have been obtained from within the Norton Mine in support of site characterization activities intended to determine the in situ stress field around the mine. These results together with other measurements in the area permit an estimate of the principal stresses at the mine. Based on the most recent measurements, the maximum (σHmax) and minimum (σHmin) stresses acting in the horizontal plane are oriented nearly east-west and north-south, respectively, and their magnitudes are 5330 psi and 4100 psi, respectively. These values are expected to be essentially uniform within a few hundred feet vertically above and below the mine elevation. The stress acting in the vertical direction has a magnitude of 3270 psi at the mine level. This measured vertical stress is related to the overburden weight according to σv=1.26ρgh (where ρ is the overburden density, g acceleration of gravity, and h overburden depth). The measured vertical stress exceeds the stress calculated from overburden weight by a factor of 1.26. These in situ stresses are assumed to be principal stresses and, as a result, the vertical stress is the minimum principal stress. These measurements are generally consistent in magnitude and direction with two other much older sets of measurements taken in the mine and they are consistent with the east-west trend of the regional in situ principal stress direction. The average of all three sets of measurements, recent and old, in the mine give a maximum horizontal stress of 6110 psi, a minimum horizontal stress of 3630, and a vertical stress of 3030 psi. The directions of the mine excavation development, which normally are oriented according to the principal stresses, are also consistent with the current and past measurements.

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Polymer grouts for plugging lost circulation in geothermal wells

Mansure, Arthur J.; Bauer, Stephen J.

We have concluded a laboratory study to evaluate the survival potential of polymeric materials used for lost circulation plugs in geothermal wells. We learned early in the study that these materials were susceptible to hydrolysis. Through a systematic program in which many potential chemical combinations were evaluated, polymers were developed which tolerated hydrolysis for eight weeks at 500 F. The polymers also met material, handling, cost, and emplacement criteria. This screening process identified the most promising materials. A benefit of this work is that the components of the polymers developed can be mixed at the surface and pumped downhole through a single hose. Further strength testing is required to determine precisely the maximum temperature at which extrusion through fractures or voids causes failure of the lost circulation plug.

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Compressed air energy storage monitoring to support refrigerated mined rock cavern technology

Bauer, Stephen J.; Lee, Moo Y.

This document is the final report for the Compressed Air Energy Storage Monitoring to Support Refrigerated-Mined Rock Cavern Technology (CAES Monitoring to Support RMRCT) (DE-FC26-01NT40868) project to have been conducted by CAES Development Co., along with Sandia National Laboratories. This document provides a final report covering tasks 1.0 and subtasks 2.1, 2.2, and 2.5 of task 2.0 of the Statement of Project Objectives and constitutes the final project deliverable. The proposed work was to have provided physical measurements and analyses of large-scale rock mass response to pressure cycling. The goal was to develop proof-of-concept data for a previously developed and DOE sponsored technology (RMRCT or Refrigerated-Mined Rock Cavern Technology). In the RMRCT concept, a room and pillar mine developed in rock serves as a pressure vessel. That vessel will need to contain pressure of about 1370 psi (and cycle down to 300 psi). The measurements gathered in this study would have provided a means to determine directly rock mass response during cyclic loading on the same scale, under similar pressure conditions. The CAES project has been delayed due to national economic unrest in the energy sector.

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Analysis of the Massive Salt Fall in Big Hill Cavern 103

Munson, Darrell E.; Munson, Darrell E.; Bauer, Stephen J.; Rautman, Christopher A.; Ehgartner, Brian L.; Sattler, Allan R.

This report summarizes recent reviews, observations, and analyses believed to be imperative to our understanding of the recent two million cubic feet salt fall event in Big Hill Cavern 103, one of the caverns of the Strategic Petroleum Reserve (SPR). The fall was the result of one or more stress driven mechanical instabilities, the origins of which are discussed in the report. The work has lead to important conclusions concerning the engineering and operations of the caverns at Big Hill. Specifically, Big Hill, being the youngest SPR site, was subjected to state-of-the-art solutioning methods to develop nominally well-formed, right-circular cylindrical caverns. Examination of the pressure history records indicate that operationally all Big Hill SPR caverns have been treated similarly. Significantly, new three-dimensional (3-D) imaging methods, applied to old (original) and more recent sonar survey data, have provided much more detailed views of cavern walls, roofs, and floors. This has made possible documentation of the presence of localized deviations from ''smooth'' cylindrical cavern walls. These deviations are now recognized as isolated, linear and/or planar features in the original sonar data (circa early 1990s), which persist to the present time. These elements represent either sites of preferential leaching, localized spalling, or a combination of the two. Understanding the precise origin of these phenomena remains a challenge, especially considering, in a historical sense, the domal salt at Big Hill was believed to be well-characterized. However, significant inhomogeneities in the domal salt that may imply abnormalities in leaching were not noted. Indeed, any inhomogeneities were judged inconsequential to the solution-engineering methods at the time, and, by the same token, to the approaches to modeling the rock mass geomechanical response. The rock mass was treated as isotropic and homogeneous, which in retrospect, appears to have been an over simplification. This analysis shows there are possible new opportunities regarding completing an appropriate site characterization for existing operating cavern fields in the SPR, as well as expansion of current sites or development of new sites. Such characterization should first be consistent with needs identified by this report. Secondly, the characterization needs to satisfy the input requirements of the 3-D solutioning calculational methods being developed, together with 3-D geomechanical analyses techniques which address deformation of a salt rock mass that contains inhomogeneities. It seems apparent that focusing on these important areas could preclude occurrence of unexpected events that would adversely impact the operations of SPR.

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Analysis of Subsidence Data from West Hackberry, LA

Bauer, Stephen J.; Woodrum, Stacy L.

Since 1983, ground surface elevation data from the US DOE West Hackberry Strategic Petroleum crude oil storage facility has been routinely collected. The data have been assimilated, analyzed, and presented in terms of absolute elevations, subsidence rate, and estimates of volumetric changes of the storage facility. The information presented impacts operations and maintenance of the facility, and provides important constraints on the interpretation of ongoing structural analyses of the facility.

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165 Results
165 Results