Publications

Initiated in 2008, the SEGIS initiative is a partnership involving the U.S. DOE, Sandia National Laboratories, private sector companies, electric utilities, and universities. Projects supported under the initiative have focused on the complete-system development of solar technologies, with the dual goal of expanding renewable PV applications and addressing new challenges of connecting large-scale solar installations in higher penetrations to the electric grid. Petra Solar, Inc., a New Jersey-based company, received SEGIS funds to develop solutions to two of these key challenges: integrating increasing quantities of solar resources into the grid without compromising (and likely improving) power quality and reliability, and moving the design from a concept of intelligent system controls to successful commercialization. The resulting state-of-the art technology now includes a distributed photovoltaic (PV) architecture comprising AC modules that not only feed directly into the electrical grid at distribution levels but are equipped with new functions that improve voltage stability and thus enhance overall grid stability. This integrated PV system technology, known as SunWave, has applications for 'Power on a Pole,' and comes with a suite of technical capabilities, including advanced inverter and system controls, micro-inverters (capable of operating at both the 120V and 240V levels), communication system, network management system, and semiconductor integration. Collectively, these components are poised to reduce total system cost, increase the system's overall value and help mitigate the challenges of solar intermittency. Designed to be strategically located near point of load, the new SunWave technology is suitable for integration directly into the electrical grid but is also suitable for emerging microgrid applications. SunWave was showcased as part of a SEGIS Demonstration Conference at Pepco Holdings, Inc., on September 29, 2011, and is presently undergoing further field testing as a prelude to improved and expanded commercialization.

The Solar Energy Grid Integration Systems (SEGIS) initiative is a three-year, three-stage project that includes conceptual design and market analysis (Stage 1), prototype development/testing (Stage 2), and commercialization (Stage 3). Projects focus on system development of solar technologies, expansion of intelligent renewable energy applications, and connecting large-scale photovoltaic (PV) installations into the electric grid. As documented in this report, Advanced Energy Industries, Inc. (AE), its partners, and Sandia National Laboratories (SNL) successfully collaborated to complete the final stage of the SEGIS initiative, which has guided new technology development and development of methodologies for unification of PV and smart-grid technologies. The combined team met all deliverables throughout the three-year program and commercialized a broad set of the developed technologies.

Sandia National Laboratories (Sandia) and SunPower Corporation (SunPower) have completed design and deployment of an autonomous irradiance monitoring system based on wireless mesh communications and a battery operated data acquisition system. The Lanai High-Density Irradiance Sensor Network is comprised of 24 LI-COR{reg_sign} irradiance sensors (silicon pyranometers) polled by 19 RF Radios. The system was implemented with commercially available hardware and custom developed LabVIEW applications. The network of solar irradiance sensors was installed in January 2010 around the periphery and within the 1.2 MW ac La Ola PV plant on the island of Lanai, Hawaii. Data acquired at 1 second intervals is transmitted over wireless links to be time-stamped and recorded on SunPower data servers at the site for later analysis. The intent is to study power and solar resource data sets to correlate the movement of cloud shadows across the PV array and its effect on power output of the PV plant. The irradiance data sets recorded will be used to study the shape, size and velocity of cloud shadows. This data, along with time-correlated PV array output data, will support the development and validation of a PV performance model that can predict the short-term output characteristics (ramp rates) of PV systems of different sizes and designs. This analysis could also be used by the La Ola system operator to predict power ramp events and support the function of the future battery system. This experience could be used to validate short-term output forecasting methodologies.

Article 690.11 in the 2011 National Electrical Code® (NEC®) requires new photovoltaic (PV) systems on or penetrating a building to include a listed arc fault protection device. Currently there is little experimental or empirical research into the behavior of the arcing frequencies through PV components despite the potential for modules and other PV components to filter or attenuate arcing signatures that could render the arc detector ineffective. To model AC arcing signal propagation along PV strings, the well-studied DC diode models were found to inadequately capture the behavior of high frequency arcing signals. Instead dynamic equivalent circuit models of PV modules were required to describe the impedance for alternating currents in modules. The nonlinearities present in PV cells resulting from irradiance, temperature, frequency, and bias voltage variations make modeling these systems challenging. Linearized dynamic equivalent circuits were created for multiple PV module manufacturers and module technologies. The equivalent resistances and capacitances for the modules were determined using impedance spectroscopy with no bias voltage and no irradiance. The equivalent circuit model was employed to evaluate modules having irradiance conditions that could not be measured directly with the instrumentation. Although there was a wide range of circuit component values, the complex impedance model does not predict filtering of arc fault frequencies in PV strings for any irradiance level. Experimental results with no irradiance agree with the model and show nearly no attenuation for 1 Hz to 100 kHz input frequencies. © 2011 IEEE.

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Article 690.11 in the 2011 National Electrical Code{reg_sign} (NEC{reg_sign}) requires new photovoltaic (PV) systems on or penetrating a building to include a listed arc fault protection device. Currently there is little experimental or empirical research into the behavior of the arcing frequencies through PV components despite the potential for modules and other PV components to filter or attenuate arcing signatures that could render the arc detector ineffective. To model AC arcing signal propagation along PV strings, the well-studied DC diode models were found to inadequately capture the behavior of high frequency arcing signals. Instead dynamic equivalent circuit models of PV modules were required to describe the impedance for alternating currents in modules. The nonlinearities present in PV cells resulting from irradiance, temperature, frequency, and bias voltage variations make modeling these systems challenging. Linearized dynamic equivalent circuits were created for multiple PV module manufacturers and module technologies. The equivalent resistances and capacitances for the modules were determined using impedance spectroscopy with no bias voltage and no irradiance. The equivalent circuit model was employed to evaluate modules having irradiance conditions that could not be measured directly with the instrumentation. Although there was a wide range of circuit component values, the complex impedance model does not predict filtering of arc fault frequencies in PV strings for any irradiance level. Experimental results with no irradiance agree with the model and show nearly no attenuation for 1 Hz to 100 kHz input frequencies.

In May 2007, Forest City Military Communities won a US Department of Energy Solar America Showcase Award. As part of this award, executives and staff from Forest City Military Communities worked side-by-side with a DOE technical assistance team to overcome technical obstacles encountered by this large-scale real estate developer and manager. This paper describes the solar technical assistance that was provided and the key solar experiences acquired by Forest City Military Communities over an 18 month period.

The ability to harvest all available energy from a photovoltaic (PV) array is essential if new system developments are to meet levelized cost of energy targets and achieve grid parity with conventional centralized utility power. Therefore, exercising maximum power point tracking (MPPT) algorithms, dynamic irradiance condition operation and startup and shutdown routines and evaluating inverter performance with various PV module fill-factor characteristics must be performed with a repeatable, reliable PV source. Sandia National Laboratories is collaborating with Ametek Programmable Power to develop and demonstrate a multi-port TerraSAS PV array simulator. The simulator will replicate challenging PV module profiles, enabling the evaluation of inverter performance through analyses of the parameters listed above. Energy harvest algorithms have traditionally implemented methods that successfully utilize available energy. However, the quantification of energy capture has always been difficult to conduct, specifically when characterizing the inverter performance under non-reproducible dynamic irradiance conditions. Theoretical models of the MPPT algorithms can simulate capture effectiveness, but full validation requires a DC source with representative field effects. The DC source being developed by Ametek and validated by Sandia is a fully integrated system that can simulate an IV curve from the Solar Advisor Model (SAM) module data base. The PV simulator allows the user to change the fill factor by programming the maximum power point voltage and current parameters and the open circuit voltage and short circuit current. The integrated PV simulator can incorporate captured irradiance and module temperature data files for playback, and scripted profiles can be generated to validate new emerging hardware embedded with existing and evolving MPPT algorithms. Since the simulator has multiple independent outputs, it also has the flexibility to evaluate an inverter with multiple MPPT DC inputs. The flexibility of the PV simulator enables the validation of the inverter's capability to handle vastly different array configurations.

Expanded testing capabilities at Sandia National Laboratories Distributed Energy Technologies Lab (DETL) now include a single phase μGrid research test bed platform. This reconfigurable μGrid topology test bed platform is being utilized to evaluate control strategies and communication algorithms and associated issues applicable to high penetration of distributed resources on the grid. To demonstrate coordinated μGrid functionality, battery based Xantrex inverters were integrated in a μGrid configuration along with custom centralized LabVIEW generated virtual Energy Management System (EMS) software to provide system wide control. Enhanced μGrid cooperation was implemented by invoking control schemes based on existing Xantrex inverter command sets issued over a standard communication interface. Inverter cooperation was achieved without additional modifications to embedded software. This paper outlines test configuration and results for cooperative storage management and voltage support scenarios. ©2009 IEEE.

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Drilling costs are significantly influenced by bit performance when drilling in offshore formations. Retrieving and replacing damaged downhole tools is an extraordinarily expensive and time-intensive process, easily costing several hundred thousand dollars of offshore rig time plus the cost of damaged components. Dynamic behavior of the drill string can be particularly problematic when drilling high strength rock, where the risk of bit failure increases dramatically. Many of these dysfunctions arise due to the interaction between the forces developed at the bit-rock interface and the modes of vibration of the drill string. Although existing testing facilities are adequate for characterizing bit performance in various formations and operating conditions, they lack the necessary drill string attributes to characterize the interaction between the bit and the bottom hole assembly (BHA). A facility that includes drill string compliance and yet allows real-rock/ bit interaction would provide an advanced practical understanding of the influence of drill string dynamics on bit life and performance. Such a facility can be used to develop new bit designs and cutter materials, qualify downhole component reliability, and thus mitigate the harmful effects of vibration. It can also serve as a platform for investigating process-related parameters, which influence drilling performance and bit-induced vibration to develop improved practices for drilling operators. The development of an advanced laboratory simulation capability is being pursued to allow the dynamic properties of a BHA to be reproduced in the laboratory. This simulated BHA is used to support an actual drill bit while conducting drilling tests in representative rocks in the laboratory. The advanced system can be used to model the response of more complex representations of a drill string with multiple modes of vibration. Application of the system to field drilling data is also addressed. Copyright © 2008 by ASME.

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Broadcasting messages through the earth is a daunting task. Indeed, broadcasting a normal telephone conversion through the earth by wireless means is impossible with todays technology. Most of us don't care, but some do. Industries that drill into the earth need wireless communication to broadcast navigation parameters. This allows them to steer their drill bits. They also need information about the natural formation that they are drilling. Measurements of parameters such as pressure, temperature, and gamma radiation levels can tell them if they have found a valuable resource such as a geothermal reservoir or a stratum bearing natural gas. Wireless communication methods are available to the drilling industry. Information is broadcast via either pressure waves in the drilling fluid or electromagnetic waves in the earth and well tubing. Data transmission can only travel one way at rates around a few baud. Given that normal Internet telephone modems operate near 20,000 baud, these data rates are truly very slow. Moreover, communication is often interrupted or permanently blocked by drilling conditions or natural formation properties. Here we describe a tool that communicates with stress waves traveling through the steel drill pipe and production tubing in the well. It's based on an old idea called Acoustic Telemetry. But what we present here is more than an idea. This tool exists, it's drilled several wells, and it works. Currently, it's the first and only acoustic telemetry tool that can withstand the drilling environment. It broadcasts one way over a limited range at much faster rates than existing methods, but we also know how build a system that can communicate both up and down wells of indefinite length.