Publications

In the past year, resonant plate tests designed to excite all three axes simultaneously have become increasingly popular at Sandia National Labs. Historically, only one axis was tested at a time, but unintended off axis responses were generated. In order to control the off-axis motion so that off-axis responses were created which satisfy appropriate test specifications, the test setup has to be iteratively modified so that the coupling between axes was desired. The iterative modifications were done with modeling and simulation. To model the resonant plate test, an accurate forcing function must be specified. For resonant plate shock experiments, the input force of the projectile impacting the plate is prohibitively difficult to measure in situ. To improve on current simulation results, a method to use contact forces from an explicit simulation as an input load was implemented. This work covers an overview and background of three axes resonant plate shock tests, their design, their value in experiments, and the difficulties faced in simulating them. The work also covers a summary of contact force implementation in an explicit dynamics code and how it is used to evaluate an input force for a three axes resonant plate simulation. The results from the work show 3D finite element projectile and impact block interactions as well as simulation shock response data compared to experimental shock response data.

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3D scanning laser Doppler vibrometry (LDV) systems continue to gain popularity for use in experimental modal analysis as the systems become more widespread. LDV is, by its nature, limited to measurements with line-of-sight visibility. This work presents an application of 3D scanning LDV to a test article with un-instrumented internal features that were not accessible to the lasers. The internal features, while not directly measurable, were known to contribute strongly to the modal characteristics of the test article. Initially, a traditional roving hammer test was conducted and modal parameters were extracted. The limited degrees of freedom inherent to this test method proved to be inadequate to correctly identify key mode shapes. It was found that by increasing the measurement point density and including all three translational degrees of freedom at each point, the key modal characteristics of the full system were able to be inferred from purely external measurements. These characteristics were essential in updating the mechanical behavior and material properties of the corresponding finite element model. The response measurements required for system identification were only practically achievable using the 3D LDV system. Comparisons of key experimental results to those of the calibrated analytical model are demonstrated.

Relative motion at bolted connections can occur for large shock loads as the internal shear force in the bolted connection overcomes the frictional resistive force. This macroslip in a structure dissipates energy and reduces the response of the components above the bolted connection. There is a need to be able to capture macroslip behavior in a structural dynamics model. A linear model and many nonlinear models are not able to predict marcoslip effectively. The proposed method to capture macroslip is to use the multi-body dynamics code ADAMS to model joints with 3-D contact at the bolted interfaces. This model includes both static and dynamic friction. The joints are preloaded and the pinning effect when a bolt shank impacts a through hole inside diameter is captured. Substructure representations of the components are included to account for component flexibility and dynamics. This method was applied to a simplified model of an aerospace structure and validation experiments were performed to test the adequacy of the method.

Relative motion at bolted connections can occur for large shock loads as the internal shear force in the bolted connection overcomes the frictional resistive force. This macroslip in a structure dissipates energy and reduces the response of the components above the bolted connection. There is a need to be able to capture macroslip behavior in a structural dynamics model. A linear model and many nonlinear models are not able to predict marcoslip effectively. The proposed method to capture macroslip is to use the multi-body dynamics code ADAMS to model joints with 3-D contact at the bolted interfaces. This model includes both static and dynamic friction. The joints are preloaded and the pinning effect when a bolt shank impacts a through hole inside diameter is captured. Substructure representations of the components are included to account for component flexibility and dynamics. This method was applied to a simplified model of an aerospace structure and validation experiments were performed to test the adequacy of the method.