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Effect of syngas composition and CO2-diluted oxygen on performance of a premixed swirl-stabilized combustor

Combustion Science and Technology

Williams, T.C.; Shaddix, Christopher R.; Schefer, Robert W.

Future energy systems based on gasification of coal or biomass for co-production of electrical power and fuels may require gas turbine operation on unusual gaseous fuel mixtures. In addition, global climate change concerns may dictate the generation of a CO2 product stream for end-use or sequestration, with potential impacts on the oxidizer used in the gas turbine. In this study the operation at atmospheric pressure of a small, optically accessible swirl-stabilized premixed combustor, burning fuels ranging from pure methane to conventional and H2-rich and H2-lean syngas mixtures is investigated. Both air and CO2-diluted oxygen are used as oxidizers. CO and NOx emissions for these flames have been determined from the lean blowout limit to slightly rich conditions (1.03). In practice, CO2-diluted oxygen systems will likely be operated close to stoichiometric conditions to minimize oxygen consumption while achieving acceptable NOx performance. The presence of hydrogen in the syngas fuel mixtures results in more compact, higher temperature flames, resulting in increased flame stability and higher NOx emissions. Consistent with previous experience, the stoichiometry of lean blowout decreases with increasing H2 content in the syngas. Similarly, the lean stoichiometry at which CO emissions become significant decreases with increasing H2 content. For the mixtures investigated, CO emissions near the stoichiometric point do not become significant until 0.95. At this stoichiometric limit, CO emissions rise more rapidly for combustion in O2-CO2 mixtures than for combustion in air.

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Analysis of the benefits of carbon credits to hydrogen addition to midsize gas turbine feedstocks

International Journal of Hydrogen Energy

Towns, B.; Skolnik, E.G.; Miller, J.; Schefer, Robert W.; Keller, Jay O.

The addition of hydrogen to the natural gas feedstocks of midsize (30-150 MW) gas turbines was analyzed as a method of reducing nitrogen oxides (NOx) and CO2 emissions. In particular, the costs of hydrogen addition were evaluated against the combined costs for other current NOx and CO2 emissions control technologies for both existing and new systems to determine its benefits and market feasibility. Markets for NOx emissions credits currently exist in California and the Northeast States and are expected to grow. Although regulations are not currently in place in the United States, several other countries have implemented carbon tax and carbon credit programs. The analysis thus assumes that the United States adopts future legislation similar to these programs. Therefore, potential sale of emissions credits for volunteer retrofits was also included in the study. It was found that hydrogen addition is a competitive alternative to traditional emissions abatement techniques under certain conditions. The existence of carbon credits shifts the system economics in favor of hydrogen addition. © 2007.

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Characterization of high-pressure, underexpanded hydrogen-jet flames

International Journal of Hydrogen Energy

Schefer, Robert W.; Houf, William G.; Houf, William G.; Bourne, B.; Colton, J.

Measurements were performed to characterize the dimensional and radiative properties of large-scale, vertical hydrogen-jet flames. This data is relevant to the safety scenario of a sudden leak in a high-pressure hydrogen containment vessel and will provide a technological basis for determining hazardous length scales associated with unintended hydrogen releases at storage and distribution centers. Jet flames originating from high-pressure sources up to 413 bar (6000 psi) were studied to verify the application of correlations and scaling laws based on lower-pressure subsonic and choked-flow jet flames. These higher pressures are expected to be typical of the pressure ranges in future hydrogen storage vessels. At these pressures the flows exiting the jet nozzle are categorized as underexpanded jets in which the flow is choked at the jet exit. Additionally, the gas behavior departs from that of an ideal-gas and alternate formulations for non-ideal gas must be introduced. Visible flame emission was recorded on video to evaluate flame length and structure. Radiometer measurements allowed determination of the radiant heat flux characteristics. The flame length results show that lower-pressure engineering correlations, based on the Froude number and a non-dimensional flame length, also apply to releases up to 413 bar (6000 psi). Similarly, radiative heat flux characteristics of these high-pressure jet flames obey scaling laws developed for low-pressure, smaller-scale flames and a wide variety of fuels. The results verify that such correlations can be used to a priori predict dimensional characteristics and radiative heat flux from a wide variety of hydrogen-jet flames resulting from accidental releases.

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Radiative fraction and optical thickness in large-scale hydrogen-jet fires

Proceedings of the Combustion Institute

MOLINA OCHOA, Alejandro N.; Schefer, Robert W.; Houf, William G.

The radiative characteristics of large-scale (visible length 1.4-9.1 m) hydrogen jet flames that simulate an accidental leak from a high-pressure hydrogen container were compared with previous experimental and theoretical results for laboratory-scale non-sooting flames. The comparison shows that correlations of radiative heat fraction with global residence time need to account for the differences in thermal emittance of combustion gases for different fuels. This correction was found to be particularly important when hydrogen flames were compared to flames with CO2 as a product specie. Measurements of the radiative heat fraction for CO/H2, CH 4 and H2 flames collapse onto one line when plotted against the logarithm of a characteristic residence time weighted by a factor that accounts for differences in the radiative characteristics of combustion gases. The radiative fraction of large-scale jet flames was found to be smaller than that predicted by the correlation obtained for laboratory-scale flames. This was explained by an increase in optical thickness as the flame size increases.

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Effect of syngas composition on emissions from an idealized gas turbine combustor

23rd Annual International Pittsburgh Coal Conference, PCC - Coal-Energy, Environment and Sustainable Development

Williams, T.C.; Shaddix, Christopher R.; Schefer, Robert W.

Future energy systems based on gasification of coal or biomass for co-production of electrical power and gaseous or liquid fuels may require gas turbine operation on unusual fuel mixtures. In addition, global climate change concerns may dictate the production of a CO2 product stream for end-use or sequestration, with potential impacts on the oxidizer used in the gas turbine. In this study the operation at atmospheric pressure of a small, optically accessible swirl-stabilized premixed combustor, burning fuels ranging from pure methane to conventional and H2-rich and H2-lean syngas mixtures is investigated. Both air and CO2-diluted oxygen are used as the oxidizers. CO and NOx emissions for these flames have been determined over the full range of stoichiometrics from the lean blow-off limit to slightly rich conditions (φ ∼ 1.03). The presence of hydrogen in the syngas fuel mixtures results in more compact, higher temperature flames, resulting in increased flame stability and higher NOx emissions. The lean blowoff limit and the lean stoichiometry at which CO emissions become significant both decrease with increasing H2 content in the syngas. For the investigated mixtures, CO emissions near the stoichiometric point do not become significant until (φ > 0.95. At this stoichiometric limit, where dilute-oxygen power systems would preferably operate, CO emissions rise more rapidly for combustion in O2-CO2 mixtures than for combustion in air.

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Temperature imaging in nonpremixed flames by joint filtered Rayleigh and Raman scattering

Applied Optics

Kearney, Sean P.; Schefer, Robert W.; Beresh, Steven J.; Grasser, Thomas W.

Joint fuel Raman and filtered Rayleigh-scattering (FRS) imaging is demonstrated in a laminar methane-air diffusion flame. These experiments are, to our knowledge, the first reported extension of the FRS technique to nonpremixed combustion. This joint imaging approach allows for correction of the FRS images for the large variations in Rayleigh cross section that occur in diffusion flames and for a secondary measurement of fuel mole fraction. The temperature-dependent filtered Rayleigh cross sections are computed with a six-moment kinetic model for calculation of major-species Rayleigh-Brillouin line shapes and a flamelet-based model for physically judicious estimates of gas-phase chemical composition. Shot-averaged temperatures, fuel mole fractions, and fuel number densities from steady and vortex-strained diffusion flames stabilized on a Wolfhard-Parker slot burner are presented, and a detailed uncertainty analysis reveals that the FRS-measured temperatures are accurate to within ±4.5 to 6% of the local absolute temperature. © 2005 Optical Society of America.

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Soot formation, transport, and radiation in unsteady diffusion flames : LDRD final report

Shaddix, Christopher R.; Williams, T.C.; Schefer, Robert W.; Jensen, Kirk A.; Suo-Anttila, Jill M.; Kearney, S.P.

Fires pose the dominant risk to the safety and security of nuclear weapons, nuclear transport containers, and DOE and DoD facilities. The thermal hazard from these fires primarily results from radiant emission from high-temperature flame soot. Therefore, it is necessary to understand the local transport and chemical phenomena that determine the distributions of soot concentration, optical properties, and temperature in order to develop and validate constitutive models for large-scale, high-fidelity fire simulations. This report summarizes the findings of a Laboratory Directed Research and Development (LDRD) project devoted to obtaining the critical experimental information needed to develop such constitutive models. A combination of laser diagnostics and extractive measurement techniques have been employed in both steady and pulsed laminar diffusion flames of methane, ethylene, and JP-8 surrogate burning in air. For methane and ethylene, both slot and coannular flame geometries were investigated, as well as normal and inverse diffusion flame geometries. For the JP-8 surrogate, coannular normal diffusion flames were investigated. Soot concentrations, polycyclic aromatic hydrocarbon (PAH) laser-induced fluorescence (LIF) signals, hydroxyl radical (OH) LIF, acetylene and water vapor concentrations, soot zone temperatures, and the velocity field were all successfully measured in both steady and unsteady versions of these various flames. In addition, measurements were made of the soot microstructure, soot dimensionless extinction coefficient (&), and the local radiant heat flux. Taken together, these measurements comprise a unique, extensive database for future development and validation of models of soot formation, transport, and radiation.

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Filtered Rayleigh scattering diagnostic for multi-parameter thermal-fluids measurements : LDRD final report

Kearney, S.P.; Kearney, S.P.; Beresh, Steven J.; Schefer, Robert W.; Grasser, Thomas W.

Simulation-based life-cycle-engineering and the ASCI program have resulted in models of unprecedented size and fidelity. The validation of these models requires high-resolution, multi-parameter diagnostics. Within the thermal-fluids disciplines, the need for detailed, high-fidelity measurements exceeds the limits of current engineering sciences capabilities and severely tests the state of the art. The focus of this LDRD is the development and application of filtered Rayleigh scattering (FRS) for high-resolution, nonintrusive measurement of gas-phase velocity and temperature. With FRS, the flow is laser-illuminated and Rayleigh scattering from naturally occurring sources is detected through a molecular filter. The filtered transmission may be interpreted to yield point or planar measurements of three-component velocities and/or thermodynamic state. Different experimental configurations may be employed to obtain compromises between spatial resolution, time resolution, and the quantity of simultaneously measured flow variables. In this report, we present the results of a three-year LDRD-funded effort to develop FRS combustion thermometry and Aerosciences velocity measurement systems. The working principles and details of our FRS opto-electronic system are presented in detail. For combustion thermometry we present 2-D, spatially correlated FRS results from nonsooting premixed and diffusion flames and from a sooting premixed flame. The FRS-measured temperatures are accurate to within {+-}50 K (3%) in a premixed CH4-air flame and within {+-}100 K for a vortex-strained diluted CH4-air diffusion flame where the FRS technique is severely tested by large variation in scattering cross section. In the diffusion flame work, FRS has been combined with Raman imaging of the CH4 fuel molecule to correct for the local light scattering properties of the combustion gases. To our knowledge, this is the first extension of FRS to nonpremixed combustion and the first use of joint FRS-Raman imaging. FRS has been applied to a sooting C2H4-air flame and combined with LII to assess the upper sooting limit where FRS may be utilized. The results from this sooting flame show FRS temperatures has potential for quantitative temperature imaging for soot volume fractions of order 0.1 ppm. FRS velocity measurements have been performed in a Mach 3.7 overexpanded nitrogen jet. The FRS results are in good agreement with expected velocities as predicted by inviscid analysis of the jet flowfield. We have constructed a second FRS opto-electronic system for measurements at Sandia's hypersonic wind tunnel. The details of this second FRS system are provided here. This facility is currently being used for velocity characterization of these production hypersonic facilities.

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Temperature imaging of vortex-flame interaction by filtered Rayleigh scattering

American Society of Mechanical Engineers, Heat Transfer Division, (Publication) HTD

Kearney, S.P.; Schefer, Robert W.; Beresh, Steven J.; Grasser, Thomas W.

This paper describes the application of a filtered-Rayleigh-scattering (FRS) instrument for nonintrusive temperature imaging in a vortex-driven diffusion flame. The FRS technique provides quantitative, spatially correlated temperature data without the flow intrusion or time lag associated with physical probes. Use of a molecular iodine filter relaxes the requirement for clean, particulate-free flowfields and offers the potential for imaging near walls, test section windows and in sooty flames, all of which are precluded in conventional Rayleigh imaging, where background interference from these sources typically overwhelms the weak molecular scattering signal. For combustion applications, FRS allows for full-field temperature imaging without chemical seeding of the flowfield, which makes FRS an attractive alternative to other laser-based imaging methods such as planar laser-induced fluorescence (PLIF). In this work, the details of our FRS imaging system are presented and temperature measurements from an acoustically forced diffusion flame are provided. The local Rayleigh cross-section is corrected using Raman imaging measurements of the methane fuel molecule, which are then correlated to other major species using a laminar flamelet approach. To our knowledge, this is the first report of joint Raman/FRS imaging for nonpremixed combustion. Measurements are presented from flames driven at 7.5 Hz, where a single vortex stretches the flame, and at 90 Hz, where two consecutive vortices interact to cause a repeatable strain-induced flame-quenching event.

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34 Results
34 Results