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Next Generation Chemical Agent Detection Architecture [Poster]

Moorman, Matthew W.; Miller, Philip R.; Whiting, Joshua W.; Sammon, Jason P.; Pfeifer, Kent B.; Carlson, Dennis L.; Brusseau, Charles B.

Sandia National Labs (SNL)-designed, portable chemical warfare agent (CWA) detection systems consist of three-stages: collection, separation, and detection. We use microfabrication technologies to miniaturize these stages and to reduce the overall size, weight, power, and (potentially) cost of the final system. Our newest system consists of a multi-dimensional separation stage and an miniature ion mobility spectrometer (IMS) detector for unprecedented system sensitivity, selectivity, and depth of target list.

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Facile microwave synthesis of zirconium metal-organic framework thin films on gold and silicon and application to sensor functionalization

Microporous and Mesoporous Materials

Appelhans, Leah A.; Hughes, Lindsey G.; McKenzie, Bonnie; Rodriguez, Mark A.; Griego, J.J.M.; Briscoe, Jayson B.; Moorman, Matthew W.; Frederick, Esther F.; Wright, Jeremy B.

Zirconium-based metal-organic frameworks, including UiO-66 and related frameworks, have become the focus of considerable research in the area of chemical warfare agent (CWA) decontamination. However, little work has been reported exploring these metal-organic frameworks (MOFs) for CWA sensing applications. For many sensing approaches, the growth of high-quality thin films of the active material is required, and thin film growth methods must be compatible with complex device architectures. Several approaches to synthesize thin films of UiO-66 have been described but many of these existing methods are complex or time consuming. We describe the development of a simple and rapid microwave assisted synthesis of oriented UiO-66 thin films on unmodified silicon (Si) and gold (Au) substrates. Thin films of UiO-66 and UiO-66-NH2 can be grown in as little as 2 min on gold substrates and 30 min on Si substrates. The film morphology and orientation are characterized and the effects of reaction time and temperature on thin film growth on Au are investigated. Both reaction time and temperature impact the overgrowth of protruding discrete crystallites in the thin film layer but, surprisingly, no strong correlation is observed between film thickness and reaction time or temperature. We also briefly describe the synthesis of Zr/Ce solid solution thin films of UiO-66 on Au and report the first synthesis of a solid solution thin film MOF. Finally, we demonstrate the utility of the microwave method for the facile functionalization of two sensor architectures, plasmonic nanohole arrays and microresonators, with UiO-66 thin films.

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Diagnostic Tool for Measuring Early Chemical Signatures of Pond Crash

Moorman, Matthew W.

The DOE is devoted to improving national energy security and reducing carbon emissions through the development of renewable alternatives to fossil fuel usage. This work demonstrates a pathway to improve the feasibility of large-scale biofuel production by reducing the occurrences of pond failures and their associated economic burdens. We have done this by identifying unique volatile chemical signals that indicate predator attack on an algal biofuel pond. These volatiles are easy to collect in the field and could be rapidly analyzed for state-of- health monitoring. This will allow producers to intervene early during predator attack on a pond and minimize crop loss.

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Testing and evaluation of the Sandia Smart Pre-concentrator using a vapor generation system

Sammon, Jason P.; Moorman, Matthew W.

Sandia National Laboratories (SNL) was contracted by the Defense Threat Reduction Agency (DTRA), through KBRwyle to perform testing and evaluation of the SNL Smart Pre- concentrator (SPC) system and a COTS FTIR system procured by DTRA through KBRwyle. Two common chemical warfare agent simulants, dimethyl methylphosphonate and triethyl phosphate were selected as the compounds of interest. SNL tested both systems using a COTS vapor generation system, capable of delivering known concentrations of specific chemical compounds to both detection systems, with Sandia responsible for the SPC system. Both systems were measured against COTS sorbent collection tubes analyzed by SNL via a laboratory GCMS system. Concentrations measured from tubes upstream from the FTIR system differed from the expected concentrations, while downstream tubes were mostly within 20% of the target concentration.

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A high-speed, high-performance, microfabricated comprehensive two-dimensional gas chromatograph

Lab on a Chip

Whiting, Joshua J.; Myers, Edward; Manginell, Ronald P.; Moorman, Matthew W.; Anderson, John M.; Fix, Cory S.; Washburn, Cody M.; Staton, Al; Porter, Daniel; Graf, Darin; Wheeler, David R.; Howell, Stephen; Richards, John R.; Monteith, Haley; Achyuthan, Komandoor A.; Roukes, Michael; Simonson, Robert J.

A small, consumable-free, low-power, ultra-high-speed comprehensive GC×GC system consisting of microfabricated columns, nanoelectromechanical system (NEMS) cantilever resonators for detection, and a valve-based stop-flow modulator is demonstrated. The separation of a highly polar 29-component mixture covering a boiling point range of 46 to 253 °C on a pair of microfabricated columns using a Staiger valve manifold in less than 7 seconds, and just over 4 seconds after the ensemble holdup time is demonstrated with a downstream FID. The analysis time of the second dimension was 160 ms, and peak widths in the second dimension range from 10-60 ms. A peak capacity of just over 300 was calculated for a separation of just over 6 s. Data from a continuous operation testing over 40 days and 20000 runs of the GC×GC columns with the NEMS resonators using a 4-component test set is presented. The GC×GC-NEMS resonator system generated second-dimension peak widths as narrow as 8 ms with no discernable peak distortion due to under-sampling from the detector.

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Thermodynamic studies on a hydrogen bonded acidic 3,5-Bis(trifluoromethyl)phenol-functionalized polymer as a gas chromatography stationary phase for selectively speciating chemical warfare agents

Analytical Sciences

Read, Douglas R.; Achyuthan, Komandoor A.; Fix, Cory S.; Manginell, Ronald P.; Moorman, Matthew W.; Simonson, Robert J.; Wheeler, David R.; Whiting, Joshua J.

We describe for the first time hydrogen bonded acid (HBA) polymer, poly[methyl[3-(2-hydroxyl, 4,6-bistrifluoromethyl)- phenyl]propylsiloxane], (DKAP), as stationary phase for gas chromatography (μGC) of organophosphate (OP), chemical warfare agent (CWA) surrogates, dimethylmethylphosphonate (DMMP), diisopropylmethylphosphonate (DIMP), diethylmethylphosphonate (DEMP), and trimethylphosphate (TMP), with high selectivity. Absorption of OPs to DKAP was one-to-several orders of magnitude higher relative to commercial polar, mid-polar, and nonpolar stationary phases. We also present for the first-time thermodynamic studies on the absorption of OP vapors and quantitative binding energy data for interactions with various stationary phases. These data help to identify the best pair of hetero-polar columns for a two-dimensional GC system, employing a nonpolar stationary phase as GC1 and DKAP as the GC2 stationary phase, for selective and rapid field detection of CWAs.

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μchemLab: Twenty years of developing CBRNE detection systems with low false alarm rates

Proceedings of SPIE - The International Society for Optical Engineering

Whiting, Joshua J.; Myers, Edward B.; Manginell, Ronald P.; Moorman, Matthew W.; Pfeifer, Kent B.; Anderson, John M.; Fix, Cory S.; Washburn, Cody M.; Staton, Alan; Porter, Daniel; Graf, Darin; Wheeler, David R.; Richards, John R.; Achyuthan, Komandoor A.; Roukes, Michael; Simonson, Robert J.

Gas Chromatography (GC) is routinely used in the laboratory to temporally separate chemical mixtures into their constituent components for improved chemical identification. This paper will provide a overview of more than twenty years of development of one-dimensional field-portable micro GC systems, highlighting key experimental results that illustrate how a reduction in false alarm rate (FAR) is achieved in real-world environments. Significantly, we will also present recent results on a micro two-dimensional GC (micro GCxGC) technology. This ultra-small system consists of microfabricated columns, NanoElectroMechanical System (NEMS) cantilever resonators for detection, and a valve-based stop-flow modulator. The separation of a 29-component polar mixture in less than 7 seconds is demonstrated along with peak widths in the second dimension ranging from 10-60 ms. For this system, a peak capacity of just over 300 was calculated for separation in about 6 s. This work has important implications for field detection, to drastically reduce FAR and significantly improve chemical selectivity and identification. This separation performance was demonstrated with the NEMS resonator and bench scale FID. But other detectors, suitably fast and sensitive can work as well. Recent research has shown that the identification power of GCxGC-FID can match that of GC-MS. This result indicates a path to improved size, weight, power, and performance in micro GCxGC systems outfitted with relatively non-specific, lightweight detectors. We will briefly discuss the performance of possible options, such as the pulsed discharge helium ionization detector (PDHID) and miniature correlation ion mobility spectrometer (mini-CIMS).

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Characterization of chemical contaminants and their spectral properties from an atmospheric pressure ns-pulsed microdischarge in neon

Physics of Plasmas

Sillerud, Colin H.; Schwindt, Peter S.; Moorman, Matthew W.; Yee, B.T.; Anderson, John M.; Pfeifer, Nathaniel B.; Hedberg, E.L.; Manginell, Ronald P.

Portable applications of microdischarges, such as the remediation of gaseous wastes or the destruction of volatile organic compounds, will mandate operation in the presence of contaminant species. This paper examines the temporal evolution of microdischarge optical and ultraviolet emissions during pulsed operation by experimental methods. By varying the pulse length of a microdischarge initiated in a 4-hole silicon microcavity array operating in a 655 Torr ambient primarily composed of Ne, we were able to measure the emission growth rates for different contaminant species native to the discharge environment as a function of pulse length. It was found that emission from hydrogen and oxygen impurities demonstrated similar rates of change, while emissions from molecular and atomic nitrogen, measured at 337.1 and 120 nm, respectively, exhibited the lowest rate of change. We conclude that it is likely that O2 undergoes the same resonant energy transfer process between rare gas excimers that has been shown for H2. Further, efficient resonant processes were found to be favored during ignition and extinction phases of the pulse, while emission at the 337.1 nm line from N2 was favored during the intermediate stage of the plasma. In addition to the experimental results, a zero-dimensional analysis is also presented to further understand the nature of the microdischarge.

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Fundamental Scaling of Microplasmas and Tunable UV Light Generation

Manginell, Ronald P.; Sillerud, Colin H.; Hopkins, Matthew M.; Yee, Benjamin T.; Moorman, Matthew W.; Schwindt, Peter S.; Anderson, John M.; Pfeifer, Nathaniel B.

The temporal evolution of spectral lines from microplasma devices (MD) was studied, including impurity transitions. Long-wavelength emission diminishes more rapidly than deep UV with decreasing pulse width and RF operation. Thus, switching from DC to short pulsed or RF operation, UV emissions can be suppressed, allowing for real-time tuning of the ionization energy of a microplasma photo-ionization source, which is useful for chemical and atomic physics. Scaling allows MD to operate near atmospheric pressure where excimer states are efficiently created and emit down to 65 nm; laser emissions fall off below 200 nm, making MD light sources attractive for deep UV use. A first fully-kinetic three-dimensional model was developed that explicitly calculates electron-energy distribution function. This, and non-continuum effects, were studied with the model and how they are impacted by geometry and transient or DC operation. Finally, a global non-dimensional model was developed to help explain general trends MD physics.

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A highly miniaturized vacuum package for a trapped ion atomic clock

Review of Scientific Instruments

Schwindt, Peter S.; Jau, Yuan-Yu J.; Partner, Heather; Casias, Adrian L.; Wagner, Adrian R.; Moorman, Matthew W.; Manginell, Ronald P.; Kellogg, James R.; Prestage, John D.

We report on the development of a highly miniaturized vacuum package for use in an atomic clock utilizing trapped ytterbium-171 ions. The vacuum package is approximately 1 cm3 in size and contains a linear quadrupole RF Paul ion trap, miniature neutral Yb sources, and a non-evaporable getter pump. We describe the fabrication process for making the Yb sources and assembling the vacuum package. To prepare the vacuum package for ion trapping, it was evacuated, baked at a high temperature, and then back filled with a helium buffer gas. Once appropriate vacuum conditions were achieved in the package, it was sealed with a copper pinch-off and was subsequently pumped only by the non-evaporable getter. We demonstrated ion trapping in this vacuum package and the operation of an atomic clock, stabilizing a local oscillator to the 12.6 GHz hyperfine transition of 171Y b+. The fractional frequency stability of the clock was measured to be 2 × 10-11/τ1/2.

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Genomics-enabled sensor platform for rapid detection of viruses related to disease outbreak

Brozik, Susan M.; Polsky, Ronen P.; Campbell, DeAnna M.; Manginell, Ronald P.; Moorman, Matthew W.; Edwards, Thayne L.; Anderson, John M.; Pfeifer, Kent B.; Branch, Darren W.

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Thermally-activated pentanol delivery from precursor poly(p- phenylenevinylene)s for MEMS lubrication

Macromolecular Rapid Communications

Johnson, Ross S.; Washburn, Cody M.; Staton, Alan W.; Moorman, Matthew W.; Manginell, Ronald P.; Dugger, Michael T.; Dirk, Shawn M.

The synthesis of two new polyphenylene vinylene (PPV) precursor polymers which can be thermally induced to eliminate pentanol is presented. Pentanol has recently been discovered to be a very useful lubricant in MicroElectroMechanical Systems. The utilization of the elimination reaction of precursor polymers to PPV as a small molecule delivery platform has, to the best of our knowledge, not been previously reported. The elimination reactions were examined using thermal gravimetric analysis, gas chromatography, and UV-Vis spectroscopy. Using PPV precursors allows for (1) a high loading of lubricant (one molecule per monomeric unit), (2) a platform that requires relatively high temperatures (>145 °C) to eliminate the lubricant, and (3) a non-volatile, mechanically and chemically stable by-product of the elimination reaction (PPV). The "on-demand" delivery of a vapor-phase lubricant to MicroElectoMechanical Systems (MEMS) will allow for scheduled or as-needed lubrication of the moving components, improving the performance, reliability, and lifespan of the devices. A delivery system utilizing a newly designed microhotplate along with two new precursor poly(p-phenylene vinylene) polymers that thermally eliminate a pentanol lubricant is described. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

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Investigation of type-I interferon dysregulation by arenaviruses : a multidisciplinary approach

Branda, Catherine B.; James, Conrad D.; Kozina, Carol L.; Manginell, Ronald P.; Misra, Milind; Moorman, Matthew W.; Negrete, Oscar N.; Ricken, James B.; Wu, Meiye W.

This report provides a detailed overview of the work performed for project number 130781, 'A Systems Biology Approach to Understanding Viral Hemorrhagic Fever Pathogenesis.' We report progress in five key areas: single cell isolation devices and control systems, fluorescent cytokine and transcription factor reporters, on-chip viral infection assays, molecular virology analysis of Arenavirus nucleoprotein structure-function, and development of computational tools to predict virus-host protein interactions. Although a great deal of work remains from that begun here, we have developed several novel single cell analysis tools and knowledge of Arenavirus biology that will facilitate and inform future publications and funding proposals.

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Mass sensitive, Lorentz-Force actuated, MEMS preconcentrator and chemical sensor

ECS Transactions

Manginell, Ronald P.; Adkins, Douglas R.; Moorman, Matthew W.; Hadizadeh, Rameen; Copic, Davor; Porter, Daniel; Anderson, John M.; Wheeler, David R.; Pfeifer, Kent B.; Rumpf, Arthur

The mass-sensitive smart preconcentrator (SPC) consists of a Lorentz-Force-actuated MEMS resonator with an integral heater and surface coating for the collection of chemical analytes. Control circuitry is used to drive the SPC to resonance and measure its oscillation frequency. The frequency shift produced by adsorption of analyte on the SPC surface is inversely proportional to the mass of analyte collected. Thus, the SPC can measure when it has collected sufficient analyte for a downstream detection system. The limit of detection (LOD) of the SPC is less than 50 ppb for DMMP (dimethyl-methyl- phosphonate). At 1 ppm, less than 1 second collection of DMMP is sufficient to trigger analysis. An analytical model of operation of the SPC is used to predict the motion of the paddle and the shear modulus of silicon. © The Electrochemical Society.

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A miniaturized mW thermoelectric generator for nw objectives: continuous, autonomous, reliable power for decades

Whalen, Scott A.; Moorman, Matthew W.; Siegal, Michael P.; Aselage, Terrence L.; Frederick, Scott K.

We have built and tested a miniaturized, thermoelectric power source that can provide in excess of 450 {micro}W of power in a system size of 4.3cc, for a power density of 107 {micro}W/cc, which is denser than any system of this size previously reported. The system operates on 150mW of thermal input, which for this system was simulated with a resistive heater, but in application would be provided by a 0.4g source of {sup 238}Pu located at the center of the device. Output power from this device, while optimized for efficiency, was not optimized for form of the power output, and so the maximum power was delivered at only 41mV. An upconverter to 2.7V was developed concurrently with the power source to bring the voltage up to a usable level for microelectronics.

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Microfabricated BTU monitoring device for system-wide natural gas monitoring

Manginell, Ronald P.; Moorman, Matthew W.; Einfeld, Wayne E.

The natural gas industry seeks inexpensive sensors and instrumentation to rapidly measure gas heating value in widely distributed locations. For gas pipelines, this will improve gas quality during transfer and blending, and will expedite accurate financial accounting. Industrial endusers will benefit through continuous feedback of physical gas properties to improve combustion efficiency during use. To meet this need, Sandia has developed a natural gas heating value monitoring instrument using existing and modified microfabricated components. The instrument consists of a silicon micro-fabricated gas chromatography column in conjunction with a catalytic micro-calorimeter sensor. A reference thermal conductivity sensor provides diagnostics and surety. This combination allows for continuous calorimetric determination with a 1 minute analysis time and 1.5 minute cycle time using air as a carrier gas. This system will find application at remote natural gas mining stations, pipeline switching and metering stations, turbine generators, and other industrial user sites. Microfabrication techniques will allow the analytical components to be manufactured in production quantities at a low per-unit cost.

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Micro flame-based detector suite for universal gas sensing

Moorman, Matthew W.; Manginell, Ronald P.; Washburn, Cody M.; Hamilton, Thomas W.; Lewis, Patrick R.; Okandan, Murat O.; Clem, Paul G.

A microflame-based detector suit has been developed for sensing of a broad range of chemical analytes. This detector combines calorimetry, flame ionization detection (FID), nitrogen-phosphorous detection (NPD) and flame photometric detection (FPD) modes into one convenient platform based on a microcombustor. The microcombustor consists in a micromachined microhotplate with a catalyst or low-work function material added to its surface. For the NPD mode a low work function material selectively ionizes chemical analytes; for all other modes a supported catalyst such as platinum/alumina is used. The microcombustor design permits rapid, efficient heating of the deposited film at low power. To perform calorimetric detection of analytes, the change in power required to maintain the resistive microhotplate heater at a constant temperature is measured. For FID and NPD modes, electrodes are placed around the microcombustor flame zone and an electrometer circuit measures the production of ions. For FPD, the flame zone is optically interrogated to search for light emission indicative of deexcitation of flame-produced analyte compounds. The calorimetric and FID modes respond generally to all hydrocarbons, while sulfur compounds only alarm in the calorimetric mode, providing speciation. The NPD mode provides 10,000:1 selectivity of nitrogen and phosphorous compounds over hydrocarbons. The FPD can distinguish between sulfur and phosphorous compounds. Importantly all detection modes can be established on one convenient microcombustor platform, in fact the calorimetric, FID and FPD modes can be achieved simultaneously on only one microcombustor. Therefore, it is possible to make a very universal chemical detector array with as little as two microcombustor elements. A demonstration of the performance of the microcombustor in each of the detection modes is provided herein.

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A Novel Microcombustor for Sensor and Thermal Energy Management Applications in Microsystems

Manginell, Ronald P.; Manginell, Ronald P.; Moorman, Matthew W.; Colburn, Christopher C.; Anderson, Lawrence F.; Gardner, Timothy J.; Mowery-Evans, Deborah L.; Clem, Paul G.; Margolis, Stephen B.

The microcombustor described in this report was developed primarily for thermal management in microsystems and as a platform for micro-scale flame ionization detectors (microFID). The microcombustor consists of a thin-film heater/thermal sensor patterned on a thin insulating membrane that is suspended from its edges over a silicon frame. This micromachined design has very low heat capacity and thermal conductivity and is an ideal platform for heating catalytic materials placed on its surface. Catalysts play an important role in this design since they provide a convenient surface-based method for flame ignition and stabilization. The free-standing platform used in the microcombustor mitigates large heat losses arising from large surface-to-volume ratios typical of the microdomain, and, together with the insulating platform, permit combustion on the microscale. Surface oxidation, flame ignition and flame stabilization have been demonstrated with this design for hydrogen and hydrocarbon fuels premixed with air. Unoptimized heat densities of 38 mW/mm{sup 2} have been achieved for the purpose of heating microsystems. Importantly, the microcombustor design expands the limits of flammability (Low as compared with conventional diffusion flames); an unoptimized LoF of 1-32% for natural gas in air was demonstrated with the microcombustor, whereas conventionally 4-16% observed. The LoF for hydrogen, methane, propane and ethane are likewise expanded. This feature will permit the use of this technology in many portable applications were reduced temperatures, lean fuel/air mixes or low gas flows are required. By coupling miniature electrodes and an electrometer circuit with the microcombustor, the first ever demonstration of a microFID utilizing premixed fuel and a catalytically-stabilized flame has been performed; the detection of -1-3% of ethane in hydrogen/air is shown. This report describes work done to develop the microcombustor for microsystem heating and flame ionization detection and includes a description of modeling and simulation performed to understand the basic operation of this device. Ancillary research on the use of the microcombustor in calorimetric gas sensing is also described where appropriate.

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95 Results
95 Results