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Investigations into Moisture Diffusion of Fiber Reinforced Composite Materials

Reyes, Karla R.; Reyes, Karla R.; Pavia Sanders, Adriana P.; Massey, Lee T.; Warnock, Corinne M.; Ward, Donald K.; Withey, Elizabeth A.; Chames, Jeffery M.; Briggs, Timothy B.

The moisture absorption behavior of two fiber reinforced composite materials was evaluated in a unidirectional manner The flat materials were exposed to varying humidity and temperature conditions inside of an environmental chamber in order to determine their effective moisture equilibrium (M m ) and moisture absorption rate (D z ). Two-ply (thin) and four-ply (thick) materials were utilized to obtain M,,, and Dz, respectively. The results obtained from laboratory work were then compared to modeling data to better understand the material properties. Predictions capabilities were built to forecast the maximum moisture content, time required for saturation, and the moisture content at any given humidity and temperature. A case study was included to demonstrate this capability. Also of interest were cubed samples to investigate directionality preferences in water immersion studies. Several coatings were evaluated for their water permeation properties. Further dissemination authorized to the Department of Energy and DOE contractors only; other requests shall be approved by the originating facility or higher DOE programmatic authority.

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Effectiveness of Flame Retardants in TufFoam

Abelow, Alexis E.; Nissen, April E.; Massey, Lee T.; Whinnery, LeRoy L.

An investigation of polyurethane foam filled with known flame retardant fillers including hydroxides, melamine, phosphate-containing compounds, and melamine phosphates was carried out to produce a low-cost material with high flame retardant efficiency. The impact of flame retardant fillers on the physical properties such a s composite foam density, glass transition temperature, storage modulus, and thermal expansion of composite foams was investigated with the goal of synthesizing a robust rigid foam with excellent flame retardant properties.

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Transformation of amorphous TiO2 to a hydronium oxofluorotitanate and applications as an HF sensor

Sensors and Actuators, B: Chemical

Appelhans, Leah A.; Finnegan, Patrick S.; Massey, Lee T.; Luk, Ting S.; Rodriguez, Mark A.; Brumbach, Michael T.; McKenzie, Bonnie B.; Craven, Julia M.

Amorphous titania thin films were examined for use as the active material in a polarimetry based HF sensor. The amorphous titania films were found to be sensitive to vapor phase HF and the reaction product was identified as a hydronium oxofluorotitanate phase, which has previously only been synthesized in aqueous solution. The extent of reaction varied both with vapor phase HF concentration, relative humidity, and the exposure time. HF concentrations as low as 1 ppm could be detected for exposure times of 120 h.

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Carbon Composite Microelectromechanical Systems (CMEMS)

Dyck, Christopher D.; Washburn, Cody M.; Rector, Michael N.; Finnegan, Patrick S.; Pfeifer, Kent B.; Beechem, Thomas E.; Blecke, Jill B.; Satches, Michael R.; Massey, Lee T.; Dyck, Christopher D.

Pyrolyzed carbon as a mechanical material is promising for applications in harsh environments. In this work, we characterized the material and developed novel processes for fabricating carbon composite micro-electromechanical systems (CMEMS) structures. A novel method of increasing Young's modulus and the conductivity of pyrolyzed AZ 4330 was demonstrated by loading the films with graphene oxide prior to pyrolysis. By incorporating 2 wt.% graphene stiffeners into the film, a 65% increase in Young's modulus and 11% increase in conductivity were achieved. By reactive ion etching pyrolyzed blanket AZ 50XT thick film photoresist, a high aspect ratio process was demonstrated with films >7.5um thick. Two novel multi-level, volume-scalable CMEMS processes were developed on 6" diameter wafers. Young's modulus of 23 GPa was extracted from nanoindentation measurements of pyrolyzed AZ 50XT films. The temperature-dependent resistance was characterized from room temperature to 500C and found to be nearly linear over this range. By fitting the results of self-heated bridges in an inert ambient, we calculated that the bridges survived to 1000C without failure. Transmission electron microscopy (TEM) results showed the film to be largely amorphous, containing some sub-micrometer sized graphite crystallites. This was consistent with our Raman analysis, which also showed the film to be largely sp 2 bonded. The calculated average density of pyrolyzed AZ 4330 films was 1.32 g/cm 2 . Thin level of disorder and the conductivity of thin film resistors were found to unchanged by 2Mrad gamma irradiation from a Co 60 source. Thin film pyrolyzed carbon resistors were hermetically sealed in a nitrogen ambient in 24-pin dual in-line packages (DIP's). The resistance was measured periodically and remained constant over 6 months' time.

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9 Results
9 Results