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Microcalibrator system for chemical signature and reagent delivery

Simonson, Robert J.; Rawlinson, Kim S.; Robinson, Alex L.; Ellison, Jennifer A.; Staton, Alan W.; Manginell, Ronald P.; Adkins, Douglas R.; Sokolowski, Sara S.; Hance, Bradley G.

Networked systems of low-cost, small, integrable chemical sensors will enable monitoring of Nonproliferation and Materials Control targets and chemical weapons threats. Sandia-designed prototype chemical sensor systems are undergoing extended field testing supported by DOE and other government agencies. A required surety component will be verification of microanalytical system performance, which can be achieved by providing a programmable source of chemical signature(s) for autonomous calibration of analytical systems. In addition, such a controlled chemical source could be used to dispense microaliquots of derivatization reagents, extending the analysis capability of chemical sensors to a wider range of targets. We have developed a microfabricated system for controlled release of selected compounds (calibrants) into the analytical stream of microsensor systems. To minimize pumping and valve requirements of microfluidic systems, and to avoid degradation issues associated with storage of dilute solutions, we have utilized thermally labile organic salts as solid-phase reservoir materials. Reproducible deposition of tetrapropyl ammonium hydroxide onto arrays of microfabricated heating elements can provide a pair of calibration marker compounds (one fast and one slow-eluting compound) for GC analyses. The use of this microaliquot gas source array for hydrogen generation is currently under further development. The goal of the latter effort will be to provide a source of high-pressure, low viscosity GC carrier gas for Sandia's next-generation microfabricated gas-phase chemical analysis systems.

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Development of a surface acoustic wave sensor for in-situ monitoring of volatile organic compounds

Proposed for publication in Sensors Journal.

Ho, Clifford K.; Ho, Clifford K.; Lindgren, Eric R.; Rawlinson, Kim S.; Mcgrath, Lucas M.; Wright, Jerome L.

This paper describes the development of a surface-acoustic-wave (SAW) sensor that is designed to be operated continuously and in situ to detect volatile organic compounds. A ruggedized stainless-steel package that encases the SAW device and integrated circuit board allows the sensor to be deployed in a variety of media including air, soil, and even water. Polymers were optimized and chosen based on their response to chlorinated aliphatic hydrocarbons (e.g., trichloroethylene), which are common groundwater contaminants. Initial testing indicates that a running-average data-logging algorithm can reduce the noise and increase the sensitivity of the in-situ sensor.

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Design and Testing of a Micro Thermal Conductivity Detector (TCD) System

Horschel, Daniel S.; Einfeld, Wayne E.; Showalter, Steven K.; Cruz, Dolores C.; Gelbard, Fred G.; Manginell, Ronald P.; Adkins, Douglas R.; Kottenstette, Richard K.; Rawlinson, Kim S.; Dulleck, George R.

This work describes the design, simulation, fabrication and characterization of a microfabricated thermal conductivity detector to be used as an extension of the {micro}ChemLab{trademark}. The device geometry was optimized by simulating the heat transfer in the device, utilizing a boundary element algorithm. In particular it is shown that within microfabrication constraints, a micro-TCD optimized for sensitivity can be readily calculated. Two flow patterns were proposed and were subsequently fabricated into nine-promising geometries. The microfabricated detector consists of a slender metal film, supported by a suspended thin dielectric film over a pyramidal or trapezoidal silicon channel. It was demonstrated that the perpendicular flow, where the gas directly impinges on the membrane, creates a device that is 3 times more sensitive than the parallel flow, where the gas passed over the membrane. This resulted in validation of the functionality of a microfabricated TCD as a trace-level detector, utilizing low power. the detector shows a consistent linear response to concentration and they are easily able to detect 100-ppm levels of CO in He. Comparison of noise levels for this analysis indicates that sub part per million (ppm) levels are achievable with the selection of the right set of conditions for the detector to operate under. This detector was originally proposed as part of a high-speed detection system for the petrochemical gas industry. This system was to be utilized as a process monitor to detect reactor ''upset'' conditions before a run away condition could occur (faster than current full-scale monitoring systems were able to achieve). Further outlining of requirements indicated that the detection levels likely achievable with a TCD detector would not be sufficient to meet the process condition needs. Therefore the designed and fabricated detector was integrated into a detection system to showcase some technologies that could further the development of components for the current gas phase {micro}ChemLab as well as future modifications for process monitoring work such as: pressurized connections, gas sampling procedures, and packed columns. Component integration of a microfabricated planar pre-concentrator, gas-chromatograph column and TCD in the separation/detection of hydrocarbons, such as benzene, toluene and xylene (BTX) was also demonstrated with this system.

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7 Results
7 Results