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Cure Schedule for Stycast 2651/Catalyst 11

Kropka, Jamie M.; McCoy, John D.

The Henkel technical data sheet (TDS) for Stycast 2651/Catalyst 11 lists three alternate cure schedules for the material, each of which would result in a different state of reaction and different material properties. Here, a cure schedule that attains full reaction of the material is defined. The use of this cure schedule will eliminate variance in material properties due to changes in the cure state of the material, and the cure schedule will serve as the method to make material prior to characterizing properties. The following recommendation was motivated by (1) a desire to cure at a single temperature for ease of manufacture and (2) a desire to keep the cure temperature low (to minimize residual stress build-up associated with the cooldown from the cure temperature to room temperature) without excessively limiting the cure reaction due to vitrification (i.e., material glass transition temperature, Tg, exceeding cure temperature).

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Cure Schedule for Stycast 2651/Catalyst 9

Kropka, Jamie M.; McCoy, John D.

The Emerson & Cuming technical data sheet (TDS) for Stycast 2651/Catalyst 9 lists three alternate cure schedules for the material, each of which would result in a different state of reaction and different material properties. Here, a cure schedule that attains full reaction of the material is defined. The use of this cure schedule will eliminate variance in material properties due to changes in the cure state of the material, and the cure schedule will serve as the method to make material prior to characterizing properties. The following recommendation uses one of the schedules within the TDS and adds a “post cure” to obtain full reaction.

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Predictive Modeling of Polymer Mechanical Behavior Coupled to Chemical Change/ Technique Development for Measuring Polymer Physical Aging

Kropka, Jamie M.; Stavig, Mark E.; Arechederra, Gabriel A.; McCoy, John D.

Develop an understanding of the evolution of glassy polymer mechanical response during aging and the mechanisms associated with that evolution. That understanding will be used to develop constitutive models to assess the impact of stress evolution in encapsulants on NW designs.

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Cure mechanisms of diglycidyl ether of bisphenol A (DGEBA) epoxy with diethanolamine

Polymer

McCoy, John D.; Ancipink, Windy B.; Clarkson, Caitlyn M.; Kropka, Jamie M.; Celina, Mathias C.; Giron, Nicholas H.; Hailesilassie, Lebelo; Fredj, Narjes

When diethanolamine (DEA) is used as a curative for a DGEBA epoxy, a rapid “adduct-forming” reaction of epoxide with the secondary amine of DEA is followed by a slow “gelation” reaction of epoxide with hydroxyl and with other epoxide. Through an extensive review of previous investigations of simpler, but chemically similar, reactions, it is deduced that at low temperature the DGEBA/DEA gelation reaction is “activated” (shows a pronounced induction time, similar to autocatalytic behavior) by the tertiary amine in the adduct. At high temperature, the activated nature of the reaction disappears. The impact of this mechanism change on the kinetics of the gelation reaction, as resolved with differential scanning calorimetry, infrared spectroscopy, and isothermal microcalorimetry, is presented. It is shown that the kinetic characteristics of the gelation-reaction of the DGEBA/DEA system are similar to other tertiary-amine activated epoxy reactions and consistent with the anionic polymerization model previously proposed for this class of materials. Principle results are the time-temperature-transformation diagram, the effective activation energy, and the upper stability temperature of the zwitterion initiator of the activated gelation reaction. It is established that the rate of epoxide consumption cannot be generically represented as a function only of temperature and degree of epoxy conversion. The complex chemistry active in the material requires specific consideration of the dilute intermediates in the reaction sequence in order to define a model of the reaction kinetics applicable to all time-temperature cure histories.

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Effects of chain stiffness and penetrant size on penetrant diffusion in simple polymers: Deduced relations from simulation and PRISM theory

Polymer

Budzien, Joanne; McCoy, John D.; Rottach, Dana; Curro, John G.

Molecular dynamics simulations in the NVT ensemble were performed for a repulsive system of bead-spring polymer chains with angle constraints. The diffusion coefficients of spherical penetrants were measured for different size penetrants as the angle constraints were varied. The scaling of the diffusion coefficient with penetrant size varies as a function of chain stiffness from liquid-like behavior to polymeric behavior. Free volume distributions were calculated from both simulation and PRISM theory. It is found that free volume distributions and mean void size are constant with chain stiffness although the diffusion coefficient changes by a factor of two. This suggests that while free volume is necessary for diffusion to occur, binary collisions and chain relaxation also play a role in determining penetrant diffusion. The relative contributions of these factors to the diffusion coefficient may change as a function of chain stiffness. © 2004 Elsevier Ltd. All rights reserved.

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Molecular Self-Assembly

Curro, John G.; McCoy, John D.; Frischknecht, Amalie F.

This report is divided into two parts: a study of the glass transition in confined geometries, and formation mechanisms of block copolymer mesophases by solvent evaporation-induced self-assembly. The effect of geometrical confinement on the glass transition of polymers is a very important consideration for applications of polymers in nanotechnology applications. We hypothesize that the shift of the glass transition temperature of polymers in confined geometries can be attributed to the inhomogeneous density profile of the liquid. Accordingly, we assume that the glass temperature in the inhomogeneous state can be approximated by the Tg of a corresponding homogeneous, bulk polymer, but at a density equal to the average density of the inhomogeneous system. Simple models based on this hypothesis give results that are in remarkable agreement with experimental measurements of the glass transition of confined liquids. Evaporation-induced self-assembly (EISA) of block copolymers is a versatile process for producing novel, nanostructured materials and is the focus of much of the experimental work at Sandia in the Brinker group. In the EISA process, as the solvent preferentially evaporates from a cast film, two possible scenarios can occur: microphase separation or micellization of the block copolymers in solution. In the present investigation, we established the conditions that dictate which scenario takes place. Our approach makes use of scaling arguments to determine whether the overlap concentration c* occurs before or after the critical micelle concentration (CMC). These theoretical arguments are used to interpret recent experimental results of Yu and collaborators on EISA experiments on Silica/PS-PEO systems.

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32 Results
32 Results