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Optomechanical design for cost effective DEMVAL systems

Proceedings of SPIE - The International Society for Optical Engineering

Ison, Aaron M.; Sanchez, Richard M.; Kumpunen, Mark A.; Dilworth, Shayne G.; Martin, Jeffrey W.; Chaplya, Pavel; Franklin, John W.

Sticker shock for optomechanical hardware designed for advanced optical DEMVAL systems can lead to program loss. In optomechanical design it is important to manage this risk through easily manufacturable and inexpensive hardware to meet demands of lower budget programs. The optical and optomechanical design teams must work closely to optimize system design for ease of manufacture, and assembly, while at the same time minimizing the impacts to system performance. Effective teaming often results in unique/creative design solutions which enable future system development. Outlined are some novel optomechanical structure concepts, with 5 degrees of freedom (DOF), used to design a low cost DEMVAL optical system. The concepts discussed include inexpensive repeatable magnetic kinematic mounts, flexure rings for lens preloading, simplistic drop-in lens housing designs, and adjustable tooling ball metering rods which accommodate alignment in 5 DOF. © 2011 SPIE.

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Analytical and experimental studies of orthotropic corner-supported plates with segmented in-plane actuators

American Society of Mechanical Engineers, Dynamic Systems and Control Division (Publication) DSC

Sumali, Hartono S.; Massad, Jordan M.; Reu, Phillip L.; Chaplya, Pavel; Martin, Jeffrey W.

This paper outlines a model for a corner-supported, thin, rectangular bimorph actuated by a two-dimensional array of segmented, orthotropic PVDF laminates; it investigates the realization and measurement of such a bimorph. First, a model is derived to determine the deflected shape of an orthotropic laminate for a given distribution of voltages over the actuator array. Then, boundary conditions are realized in a laboratory setup to approach the theoretical corner-supported boundary condition. Finally, deflection measurements of actuated orthotropic PVDF laminates are performed with Electronic Speckle Pattern Interferometry and are compared to the model results. Copyright © 2005 by ASME.

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Characterization, performance and optimization of PVDF as a piezoelectric film for advanced space mirror concepts

Elliott, Julie M.; Chaplya, Pavel; Jones, Gary D.; Mowery, Daniel M.; Assink, Roger A.; Martin, Jeffrey W.

Piezoelectric polymers based on polyvinylidene fluoride (PVDF) are of interest for large aperture space-based telescopes as adaptive or smart materials. Dimensional adjustments of adaptive polymer films depend on controlled charge deposition. Predicting their long-term performance requires a detailed understanding of the piezoelectric material features, expected to suffer due to space environmental degradation. Hence, the degradation and performance of PVDF and its copolymers under various stress environments expected in low Earth orbit has been reviewed and investigated. Various experiments were conducted to expose these polymers to elevated temperature, vacuum UV, {gamma}-radiation and atomic oxygen. The resulting degradative processes were evaluated. The overall materials performance is governed by a combination of chemical and physical degradation processes. Molecular changes are primarily induced via radiative damage, and physical damage from temperature and atomic oxygen exposure is evident as depoling, loss of orientation and surface erosion. The effects of combined vacuum UV radiation and atomic oxygen resulted in expected surface erosion and pitting rates that determine the lifetime of thin films. Interestingly, the piezo responsiveness in the underlying bulk material remained largely unchanged. This study has delivered a comprehensive framework for material properties and degradation sensitivities with variations in individual polymer performances clearly apparent. The results provide guidance for material selection, qualification, optimization strategies, feedback for manufacturing and processing, or alternative materials. Further material qualification should be conducted via experiments under actual space conditions.

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Evaluation of piezoelectric PVDF polymers for use in space environments. Part II, Effects of atomic oxygen and vacuum UV exposure

Proposed for publication in Journal of Polymer Science B: Polymer Physics.

Martin, Jeffrey W.

The effects of atomic oxygen (AO) and vacuum UV radiation simulating low Earth orbit conditions on two commercially available piezoelectric polymer films, poly(vinylidene fluoride) (PVDF) and poly(vinylidene fluoride-trifluoroethylene) P(VDF-TrFE), have been studied. Surface erosion and pattern development are significant for both polymers. Erosion yields were determined as 2.8 x 10{sup -24} cm{sup 3}/atom for PVDF and 2.5 x 10{sup -24} cm{sup 3}/atom for P(VDF-TrFE). The piezoelectric properties of the residual material of both polymers were largely unchanged after exposure, although a slight shift in the Curie transition of the P(VDF-TrFE) was observed. A lightly cross-linked network was formed in the copolymer presumably because of penetrating vacuum ultraviolet (VUV) radiation, while the homopolymer remained uncross-linked. These differences were attributed to varying degrees of crystallinity and potentially greater absorption, and hence damage, of VUV radiation in P(VDF-TrFE) compared with PVDF.

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Optimization of piezo-electric PVDF polymers for adaptive optics in space environments

Collection of Technical Papers - AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference

Celina, Mathias C.; Dargaville, Tim R.; Martin, Jeffrey W.; Clough, Roger L.

The optimization of piezo-electric PVDF polymers for adaptive optics in space environments was discussed. The fundamental correlation between chemical and physical features of various PVDF copolymers and piezoelectric properties was analyzed. Using LEO solar ultraviolet data, total UV energy depositions were estimated as equivalent radiation doses with significant doses predicted for the thin films. A good retention of piezo properties during γ-irradiation was observed despite concurrent polymer damage with crosslinking and morphological changes.

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Deployable large aperture optics system for remote sensing applications

Martin, Jeffrey W.; Massad, Jordan M.; Chaplya, Pavel

This report summarizes research into effects of electron gun control on piezoelectric polyvinylidene fluoride (PVDF) structures. The experimental apparatus specific to the electron gun control of this structure is detailed, and the equipment developed for the remote examination of the bimorph surface profile is outlined. Experiments conducted to determine the optimum electron beam characteristics for control are summarized. Clearer boundaries on the bimorphs control output capabilities were determined, as was the closed loop response. Further controllability analysis of the bimorph is outlined, and the results are examined. In this research, the bimorph response was tested through a matrix of control inputs of varying current, frequency, and amplitude. Experiments also studied the response to electron gun actuation of piezoelectric bimorph thin film covered with multiple spatial regions of control. Parameter ranges that yielded predictable control under certain circumstances were determined. Research has shown that electron gun control can be used to make macrocontrol and nanocontrol adjustments for PVDF structures. The control response and hysteresis are more linear for a small range of energy levels. Current levels needed for optimum control are established, and the generalized controllability of a PVDF bimorph structure is shown.

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Deflection control of a corner-supported plate using segmented in-plane actuators

American Society of Mechanical Engineers, Aerospace Division (Publication) AD

Sumali, Hartono S.; Massad, Jordan M.; Chaplya, Pavel M.; Martin, Jeffrey W.

This paper describes an array of in-plane piezoelectric actuator segments laminated onto a comer-supported substrate to create a thin bimorph for reflector applications. An electric field distribution over the actuator segments causes the segments to expand or contract, thereby effecting plate deflection. To achieve a desired bimorph shape, the shape is first expressed as a two-dimensional series expansion. Then, using coefficients from the series expansion, an inverse problem is solved that determines the electric field distribution realizing the desired plate shape. A static example is presented where the desired deflection shape is a paraboloid. Copyright © 2004 by ASME.

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Shape control of a flexible mirror using an electron gun

American Society of Mechanical Engineers, Dynamic Systems and Control Division (Publication) DSC

Sumali, Hartono S.; Martin, Jeffrey W.; Chaplya, Pavel; Redmond, James M.

Mirrors made of PVDF film are being considered for lightweight transportation and deployment in space. An array of electrodes can be used to distribute charges over the PVDF film for active shaping of the mirrors. This paper presents the derivation of a matrix that enables calculation of the shape of the two-dimensional mirror for any given electron distribution. Finite element simulation shows good agreement with a theoretical example. Furthermore, if a desired shape is given, the required voltage distribution can be computed using the singular value decomposition. Experiments were done in a vacuum vessel, where an electron gun was used to actuate a PVDF bimorph to a desired shape. Dynamic shape control is attainable at low frequencies. At higher frequencies, still significantly below structural resonance, actuation lag and parasitic DC offset can be significant problems that require future research to solve.

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11 Results
11 Results