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Sodium Fire Collaborative Study Progress (CNWG Fiscal Year 2022)

Louie, David L.; Aoyagi, Mitsuhiro A.

This report discusses the progress on the collaboration between Sandia National Laboratories (Sandia) and Japan Atomic Energy Agency (JAEA) on the sodium fire research in fiscal year (FY) 2022 and is a continuation of the FY 2021 progress report. We only report the changes made to the current sodium pool fire model in MELCOR. We modified and corrected many control functions to enhance the fraction of oxygen consumed that reacts to form monoxide (FO2) parameter in the current model from the FY2021 report. This year's enhancements relate to better agreement of the suspended aerosol measurement from JAEA's F7 series tests. Staff from Sandia and JAEA conducted the validation studies of the sodium pool fire model in MELCOR. To validate this pool fire model with the latest enhancement, JAEA sodium pool fire experiments (F7-1 and F7-2) were used. The results of the calculation, including the code-to-code comparisons are discussed as well as suggestions for further model improvement. Finally, recommendations are made for new MELCOR simulations for FY 2023.

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Study of alkaline carbonate cooling to mitigate Ex-Vessel molten corium accidents

Nuclear Engineering and Design

Louie, David L.; Wang, Yifeng; Rao, Rekha R.; Kucala, Alec K.; Kruichak, Jessica N.

To mitigate adverse effects from molten corium following a reactor pressure vessel failure (RPVF), some new reactor designs employ a core catcher and a sacrificial material (SM), such as ceramic or concrete, to stabilize the molten corium and avoid containment breach. Existing reactors cannot easily be modified to include these SMs but could be modified to allow injectable cooling materials. Current reactor designs are limited to using water to stabilize the corium, but this can create other issues such as reaction of water with the concrete forming hydrogen gas. The novel SM proposed here is a granular carbonate mineral that can be used in existing light water reactor plants. The granular carbonate will decompose when exposed to heat, inducing an endothermic reaction to quickly solidify the corium in place and producing a mineral oxide and carbon dioxide. Corium spreading is a complex process strongly influenced by coupled chemical reactions, including decay heat from the corium, phase change, and reactions between the concrete containment and available water. A recently completed Sandia National Laboratories laboratory directed research and development (LDRD) project focused on two research areas: experiments to demonstrate the feasibility of the novel SM concept, and modeling activities to determine the potential applications of the concept to actual nuclear plants. Small-scale experiments using lead oxide (PbO) as a surrogate for molten corium demonstrate that the reaction of the SM with molten PbO results in a fast solidification of the melt due to the endothermic carbonate decomposition reaction and the formation of open pore structures in the solidified PbO from CO2 released during the decomposition. A simplified carbonate decomposition model was developed to predict thermal decomposition of carbonate mineral in contact with corium. This model was incorporated into MELCOR, a severe accident nuclear reactor code. A full-plant MELCOR simulation suggests that by the introduction of SM to the reactor cavity prior to RPVF ex-vessel accident progression, e.g., core-concrete interaction and core spreading on the containment floor, could be delayed by at least 15 h; this may be enough for additional accident management to be implemented to alleviate the situation.

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Sodium Fire Collaborative Study Progress CNWG Fiscal Year 2021

Louie, David L.; Aoyagi, Mitsuhiro A.

This report discusses the progress on the collaboration between Sandia National Laboratories (Sandia) and Japan Atomic Energy Agency (JAEA) on the sodium fire research in fiscal year (FY) 2021 and is a continuation of the FY2020 progress report. In this report, we only report the changes made to the current sodium pool fire model in MELCOR. We modified and corrected many control functions to enhance the current model from the FY2020 report. This year’s enhancements relate to better agreement of the suspended aerosol measurement from JAEA’s F7 series tests. Staff from Sandia and JAEA conducted the validation studies of the sodium pool fire model in MELCOR. To validate this pool fire model with the latest enhancement, JAEA sodium pool fire experiments (F7-1 and F7-2) were used. The results of the calculation, including the code-to-code comparisons are discussed as well as suggestions for further model improvement. Finally, recommendations are made for new MELCOR simulations for FY2022.

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Numerical simulation of container breach and airborne release of solids due to mechanical insults

Journal of Nuclear Engineering and Radiation Science

Louie, David L.; Le, San; Gilkey, Lindsay N.

Throughout U.S. Department of Energy (DOE) complexes, safety engineers employ the five-factor formula to calculate the source term (ST) that includes parameters of airborne release fraction (ARF), respirable fraction (RF) and damage ratio (DR). Limited experimental data on fragmentation of solids, such as ceramic pellets (i.e., PuO2), and container breach due to mechanical insults (i.e., drop and forklift impact), can be supplemented by modeling and simulation using high fidelity computational tools to estimate these parameters. This paper presents the use of Sandia National Laboratories' SIERRA solid mechanics (SM) finite element code to investigate the behavior of the widely utilized waste container (such as 7A Drum) subject to a range of free fall impact and puncture scenarios. The resulting behavior of the container is assessed, and the estimates are presented for bounding DRs from calculated breach areas for the various accident conditions considered. This paper also describes a novel multiscale constitutive model recently implemented in SIERRA/SM that simulates the fracture of brittle materials such as PuO2 and determines ARF during the fracture process. Comparisons are made between model predictions and simple bench-top experiments.

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MELCOR Code Change History (Revision 14959 to 18019)

Humphries, Larry; Phillips, Jesse P.; Schmidt, Rodney C.; Beeny, Bradley A.; Louie, David L.; Bixler, Nathan E.

This document summarily provides brief descriptions of the MELCOR code enhancement made between code revision number 14959and 18019. Revision 14959 represents the previous official code release; therefore, the modeling features described within this document are provided to assist users that update to the newest official MELCOR code release, 18019. Along with the newly updated MELCOR Users Guide and Reference Manual, users are aware and able to assess the new capabilities for their modeling and analysis applications.

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Melcor validation study on multi-room fire

International Conference on Nuclear Engineering, Proceedings, ICONE

Louie, David L.; El-Darazi, Samir; Fyffe, Lyndsey M.; Clark, James L.

Estimation of radionuclide aerosol release to the environment, from fire accident scenarios, are one of the most dominant accident evaluations at the U.S. Department of Energy's (DOE's) nuclear facilities. Of particular interest to safety analysts, is estimating the radionuclide aerosol release, the Source Term (ST), based on aerosol transport from a fire room to a corridor and from the corridor to the environment. However, no existing literature has been found on estimating ST from this multi-room facility configuration. This paper contributes the following to aerosol transport modeling body of work: a validation study on a multiroom fire experiment (this includes a code-to-code comparison between MELCOR and Consolidated Fire and Smoke Transport, a specialized fire code without radionuclide transport capabilities), a sensitivity study to provide insight on the effect of smoke on ST, and a sensitivity study on the effect of aerosol entrainment in the atmosphere (puff and continuous rate) on ST.

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Sodium fire analysis using a sodium chemistry package in MELCOR

International Conference on Nuclear Engineering, Proceedings, ICONE

Aoyagi, Mitsuhiro; Uchibori, Akihiro; Takata, Takahi; Louie, David L.; Clark, Andrew C.

The Sodium Chemistry (NAC) package in MELCOR has been developed to enhance application to sodium cooled fast reactors. The models in the NAC package have been assessed through benchmark analyses. The F7-1 pool fire experimental analysis is conducted within the framework of the U.S.-Japan collaboration; Civil Nuclear Energy Research and Development Working Group. This study assesses the capability of the pool fire model in MELCOR and provides recommendations for future model improvements because the physics of sodium pool fire are complex. Based on the preliminary results, analytical conditions, such as heat transfer on the floor catch pan are modified. The current MELCOR analysis yields lower values than the experimental data in pool combustion rate and pool, catch pan, and gas temperature during early time. The current treatment of heat transfer for the catch pan is the primary cause of the difference in the results from the experimental data. After sodium discharge stopping, the pool combustion rate and temperature become higher than experimental data. This is caused by absence of a model for pool fire suppression due to the oxide layer buildup on the pool surface. Based on these results, recommendations for future works are needed, such as heat transfer modification in terms of the catch pan and consideration of the effects of the oxide layer for both the MELCOR input model and pool physic.

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Nuclear facility safety at the United States department of energy

International Conference on Nuclear Engineering, Proceedings, ICONE

Frias, Patrick; Tingey, James L.; Muñoz, José R.O.; Restrepo, Louis; Louie, David L.

Nuclear facility safety is crucial to preventing and/or reducing high consequence-low probability accidents and, thus reducing the potential risks posed by United States Department of Energy (DOE) and National Nuclear Security Administration (NNSA) operations at their facilities/activities. DOE/NNSA has the responsibility of developing, issuing, maintaining, and enforcing nuclear safety Directives while fostering a culture that promotes nuclear safety research and development. Lessons learned from past accidents, near misses, and experiments/analyses are also important resources for improving operational nuclear safety in the safety community. This paper first identifies and describes the current Directives in place, including safety review and regulatory process, and safety programs that support implementation of the Directives. This paper also describes a contractor's approach to identifying and implementing safety using these Directives and lessons-learned in multiple discipline areas of nuclear safety.

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Melcor demonstration analysis of accident scenarios at a spent nuclear reprocessing plant

International Conference on Nuclear Engineering, Proceedings, ICONE

Wagner, Kenneth C.; Louie, David L.

The work presented in this paper applies the MELCOR code developed at Sandia National Laboratories to evaluate the source terms from potential accidents in non-reactor nuclear facilities. The present approach provides an integrated source term approach that would be well-suited for uncertainty analysis and probabilistic risk assessments. MELCOR is used to predict the thermal-hydraulic conditions during fires or explosions that includes a release of radionuclides. The radionuclides are tracked throughout the facility from the initiating event to predict the time-dependent source term to the environment for subsequent dose or consequence evaluations. In this paper, we discuss the MELCOR input model development and the evaluation of the potential source terms from the dominated fire and explosion scenarios for a spent fuel nuclear reprocessing plant.

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Sodium Fire Collaborative Study Progress (CNWG FY 2019)

Louie, David L.; Uchibori, Akihiro U.

This report discusses the progress on the collaboration between Sandia National Laboratories (Sandia) and Japan Atomic Energy Agency (JAEA) on the sodium fire research in fiscal year 2019. First, the current sodium pool fire model in MELCOR, which is adapted from CONTAIN-LMR code, is discussed. The associated sodium fire input requirements are also presented. A proposed model improvement developed at Sandia is discussed. Finally, the validation study of the sodium pool fire model in MELCOR carried out by a JAEA's staff is described. To validate this model, a JAEA sodium pool fire experiment (F7-1 test) is used. A preliminary calculation is performed using a modified MELCOR model from a previous experiment simulation. The results of the calculation are discussed as well as suggestions for improvement. Finally, recommendations are made for new MELCOR simulations for next fiscal year, 2020.

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MELCOR Code Change History: Revision 11932 to 14959 Patch Release Addendum

Humphries, Larry; Phillips, Jesse P.; Schmidt, Rodney C.; Beeny, Bradley A.; Wagner, Kenneth C.; Louie, David L.

This document summarily provides brief descriptions of the MELCOR code enhancement made between code revision number 11932 and 14959. Revision 11932 represents the last official code release; therefore, the modeling features described within this document are provided to assist users that update to the newest official MELCOR code release, 14959. Along with the newly updated MELCOR Users' Guide [2] and Reference Manual [3], users will be aware and able to assess the new capabilities for their modeling and analysis applications. Following the official release an addendum section has been added to this report detailing modifications made to the official release which support the accompanying patch release. The addendums address user reported issues and previously known issues within the official code release which extends the original Quick look document to also support the patch release. Furthermore, the addendums section documents the recent changes to input records in the Users' Guide applicable to the patch release and corrects a few issues in the revision 14959 release as well. This page left blank.

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A New Method to Contain Molten Corium in Catastrophic Nuclear Reactor Accidents

Louie, David L.; Wang, Yifeng; Rao, Rekha R.; Kucala, Alec K.; Ross, Kyle R.; Kruichak, Jessica N.; Chavez, William R.

The catastrophic nuclear reactor accident at Fukushima damaged public confidence in nuclear energy and a demand for new engineered safety features that could mitigate or prevent radiation releases to the environment in the future. We have developed a novel use of sacrificial material (SM) to prevent the molten corium from breaching containment during accidents as well as a validated, novel, high-fidelity modeling capability to design and optimize the proposed concept. Some new reactor designs employ a core catcher and a SM, such as ceramic or concrete, to slow the molten corium and avoid the breach of the containment. However, existing reactors cannot easily be modified to include these SMs but could be modified to allow injectable cooling materials (current designs are limited to water). The SM proposed in this Laboratory Development Research and Development (LDRD) project is based on granular carbonate minerals that can be used in existing light water reactor plants. This new SM will induce an endothermic reaction to quickly freeze the corium in place, with minimal hydrogen explosion and maximum radionuclide retention. Because corium spreading is a complex process strongly influenced by coupled chemical reactions (with underlying containment material and especially with the proposed SM), decay heat and phase change. No existing tool is available for modeling such a complex process. This LDRD project focused on two research areas: experiments to demonstrate the feasibility of the novel SM concept, and modeling activities to determine the potential applications of the concept to actual nuclear plants. We have demonstrated small-scale to large-scaled experiments using lead oxide (Pb0) as surrogate for molten corium, which showed that the reaction of the SM with molten Pb0 results in a fast solidification of the melt and the formation of open pore structures in the solidified Pb0 because of CO 2 released from the carbonate decomposition. Our modeling simulations show that Sierra Mechanics/Aria code can be used to model a molten corium spreading experiment and the PbO/carbonate experiment. A simplified carbonate decomposition model has been developed to predict thermal decomposition of carbonate mineral in contact with corium. This model has been incorporated into an input model for MELCOR, a severe accident nuclear reactor code developed by Sandia National Laboratories for the U.S. Nuclear Regulatory Commission. A full-plant MELCOR simulation suggests that the ex-vessel accident progression, e.g., core-concrete interaction and core spreading on the containment floor, could be significantly delayed by the introduction of SM to the reactor cavity prior to the reactor pressure vessel failure. Delays of one and half day are suggested with limited SM. Filling the cavity with SM might delay progression by days. Additionally, the modeling suggests that the relative concentration (molar fraction) of hydrogen in containment could be substantially reduced by the non-condensable gas (CO 2 ) generation associated with the SM reaction effectively making the hydrogen concentration below its flammable limit. ACKNOWLEDGEMENTS This research was supported by the Laboratory Directed Research and Development Program of Sandia National Laboratories (Sandia). The authors would like to express thanks to all Sandia staff who helped with this research, including Ms. Denise Bencoe for assisting with the performance of the small-scaled experiments at Advanced Material Laboratories, Ms. Amanda Sanchez and Ms. Lydia Boisvert for grinding all natural carbonate materials and sieving, Dr. Anne Grillet for measuring the microstructure of the samples using X-ray micro CT Scan (SKYSCAN 1272), Dr. Clay Payne for the XRD measurement, Dr. Eric Lindgren for assisting the selection of crucible materials, Dr. Larry Humphries for review this report and Dr. Randall O. Gauntt for reviewing this research, who has retired from Sandia at the time of this publication. The authors like to thank Ms. Laura Sowko for editing this report. Additionally, the authors appreciated the use of the FARO L-26S data information described in Section 4.2.2.1 of this report downloaded from STRESA, Joint Research Centre, European Commission (c) Euratom, 2019.

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Computational capability to study airborne release of solids and container breach due to mechanical insults

International Conference on Nuclear Engineering, Proceedings, ICONE

Louie, David L.; Dingreville, Remi P.; Bignell, John B.; Gilkey, Lindsay N.; Le, San L.; Gordon, Natalie G.

Engineers performing safety analyses throughout the U.S. Department of Energy (DOE) complex rely heavily on the information provided in the DOE Handbook, DOE-HDBK-3010, Airborne Release Fractions/Rates and Respirable Fractions for Nonreactor Nuclear Facilities, to determine radionuclide source terms from postulated accident scenarios. In calculating source terms, analysts tend to use the DOE Handbook's bounding values on airborne release fractions (ARFs) and respirable fractions (RFs) for various categories of insults (representing potential accident release categories). This is typically due to both time constraints and the avoidance of regulatory critique. Limited experimental data on fragmentation of solids, such as ceramic pellets (i.e., PuO2), and container breach due to mechanical insults (i.e., explosion-induced fragmentation, drop and forklift impact), can be supplemented by modeling and simulation using high fidelity computational tools. This paper presents the use of Sandia National Laboratories' SIERRA Solid Mechanics (SIERRA/SM) finite element code to investigate the behavior of two widely utilized waste containers (Standard Waste Box and 7A Drum) subject to a range of free fall impact and puncture scenarios. The resulting behavior of the containers is assessed, and a methodology is presented for calculating bounding airborne release fractions from calculated breach areas for the various accident conditions considered. The paper also describes a novel multi-scale constitutive model recently implemented in SIERRA/SM that can simulate the fracture of brittle materials such as PuO2 and determining the amount of hazardous respirable particles generated during the fracture process. Comparisons are made between model predictions and simple bench-top experiments.

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NSRD-16: Computational Capability to Substantiate DOE-HDBk-3010 Data

Louie, David L.; Bignell, John B.; Le, San L.; Dingreville, Remi P.; Gilkey, Lindsay N.; Gordon, Natalie G.; Fascitelli, Dominic G.

Safety basis analysts throughout the U.S. Department of Energy (DOE) complex rely heavily on the information provided in the DOE Handbook, DOE-HDBK-3010,Airborne Release Fractions/Rates and Respirable Fractions for Nonreactor Nuclear Facilities, to determine radionuclide source terms from postulated accident scenarios. In calculating source terms, analysts tend to use the DOE Handbook's bounding values on airborne release fractions (ARFs) and respirable fractions (RFs) for various categories of insults (representing potential accident release categories). This is typically due to both time constraints and the avoidance of regulatory critique. Unfortunately, these bounding ARFs/RFs represent extremely conservative values. Moreover, they were derived from very limited small-scale bench/laboratory experiments and/or from engineered judgment.Thus, the basis for the data may not be representative of the actual unique accident conditions and configurations being evaluated.

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Validation of Sodium Chemistry (NAC) Package - FY18 Progress

Louie, David L.; Humphries, Larry

This report describes the progress on the validation of the development of MELCOR Sodium Chemistry (NAC) package. The primary focus for this report is to ensure that the implementation of the CONTAIN-LMR sodium models into MELCOR is correctly done. Thus, the verification test is to conduct the code-to-code comparison with MELCOR and CONTAIN-LMR. Last year we had reported the development of NAC package which included three sodium models: spray fire, pool fire and atmospheric chemistry. The first 2 models were completed and additional improvement for these two models were done this year to allow upward spray capability and various functional capability for modeling the pool fire experiment better, respectively. This year, the atmospheric chemistry implementation has been progressed to a point for testing in the presence of water vapor (modeled as ideal gas) as a part of the two-condensable option model in the CONTAIN- LMR. The user's guide and reference manual for the NAC package including these improvements are described in a separate document being published as a part of the MELCOR 2.2 release. For this report, we would discuss the experimental validation using the implemented spray fire and pool fire models. A code-to-code comparison with CONTAIN-LMR is described for a spray fire experiment. Note that the atmospheric chemistry model has not fully implemented due to the absence of the two condensable option. Only the chemical reactions between the sodium aerosol and water vapor can be modeled. ACKNOWLEDGEMENTS This work was overseen and managed by Matthew R. Denman (Sandia National Laboratories). In addition, we appreciate that Chris Faucett for developing experimental data and provided the initial input decks as a part of the MELCOR assessment report development for U.S. Nuclear Regulatory Commission's project. This work is supported by the Office of Nuclear Energy of the U.S. Department of Energy work package number AT-17SN170204 and NT-185N05030102.

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Development of a MELCOR Sodium Chemistry (NAC) Package - FY17 Progress

Louie, David L.; Humphries, Larry

This report describes the status of the development of MELCOR Sodium Chemistry (NAC) package. This development is based on the CONTAIN-LMR sodium physics and chemistry models to be implemented in MELCOR. In the past three years, the sodium equation of state as a working fluid from the nuclear fusion safety research and from the SIMMER code has been implemented into MELCOR. The chemistry models from the CONTAIN-LMR code, such as the spray and pool fire mode ls, have also been implemented into MELCOR. This report describes the implemented models and the issues encountered. Model descriptions and input descriptions are provided. Development testing of the spray and pool fire models is described, including the code-to-code comparison with CONTAIN-LMR. The report ends with an expected timeline for the remaining models to be implemented, such as the atmosphere chemistry, sodium-concrete interactions, and experimental validation tests .

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NSRD-15:Computational Capability to Substantiate DOE-HDBK-3010 Data

Louie, David L.; Bignell, John B.; Dingreville, Remi D.; Zepper, Ethan T.; O'Brien, Christopher J.; Busch, Robert D.; Skinner, Corey S.

Safety basis analysts throughout the U.S. Department of Energy (DOE) complex rely heavily on the information provided in the DOE Handbook, DOE-HDBK-3010, Airborne Release Fractions/Rates and Respirable Fractions for Nonreactor Nuclear Facilities, to determine radionuclide source terms from postulated accident scenarios. In calculating source terms, analysts tend to use the DOE Handbook’s bounding values on airborne release fractions (ARFs) and respirable fractions (RFs) for various categories of insults (representing potential accident release categories). This is typically due to both time constraints and the avoidance of regulatory critique. Unfortunately, these bounding ARFs/RFs represent extremely conservative values. Moreover, they were derived from very limited small-scale bench/laboratory experiments and/or from engineered judgment. Thus, the basis for the data may not be representative of the actual unique accident conditions and configurations being evaluated. The goal of this research is to develop a more accurate and defensible method to determine bounding values for the DOE Handbook using state-of-art multi-physics-based computer codes.

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Injectable sacrificial material system to contain ex-vessel molten corium in nuclear accidents

International Conference on Nuclear Engineering, Proceedings, ICONE

Louie, David L.; Wang, Yifeng; Rao, Rekha R.; Kucala, Alec K.; Kruichak, Jessica N.

An ongoing Sandia National Laboratories’ (SNL) research study is evaluating a potential design of an injectable sacrificial material (SM) system that could contain and cool corium ejected from a reactor vessel lower head failure during a potential severe accident involving melting fuel at a commercial light water nuclear reactor (LWR). An injectable system could be installed at any existing LWR, without significant modification to the cavity or to the drywell pedestal region of the plant. The conceptual design under consideration is a passive system. The SM is being optimized to quickly cool the corium mixture while creating gas to form porosity in the solid, such that subsequent water flooding can penetrate the structure and provide additional cooling. The SM would form a barrier and limit corium-concrete interactions. This three-year project takes a joint experimental and computational approach. In this paper, we will first discuss the success of our small-scale experiments conducted on the interactions between the surrogate corium material (SCM) and SM, used to evaluate the injectable concept. A larger experimental study, currently underway, will further validate the injectable concept, with a focus on accurately measuring interactions. This paper details the modeling study and its progress, including modeling the experiments on a surrogate system and extending the model to bench-scale corium flow from validation experiments. The project’s modeling studies will use the SNL engineering code suite SIERRA Mechanics to understand the interaction of injectable SM and molten corium and predict corium spreading. Spreading is modeled using a level set method to track the front in conjunction with a pressure-stabilized finite element method on the fully three-dimensional mass, momentum, and energy conservation equations. Using this diffuse-interface method, the corium spreading front can be tracked and an appropriate pseudo-solidification viscosity models can be implemented to accurately model the corium spreading physics. Finally, an injectable SM delivery system is discussed along with its deployment to the six-common commercial LWR designs currently operating in the United States. At the end of this project, a simplified model based on SIERRA simulations will be developed for implementation into MELCOR, a severe reactor analysis code, developed at SNL for the U.S. Nuclear Regulatory Commission. This will allow us to demonstrate the ability of the injectable SM system to mitigate the ex-vessel corium spreading, provide containment and negate the release of radionuclides.

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Nuclear facility safety enhancement using Sandia National Laboratories’ computer codes

International Conference on Nuclear Engineering, Proceedings, ICONE

Louie, David L.

This paper describes the ongoing study of nuclear facility safety enhancement using Sandia National Laboratories’ (SNL) computer codes, supported by U.S. Department of Energy (DOE) Nuclear Safety Research and Development (NSR&D) Program. Continued DOE NSR&D support, since 2014 has allowed the use of the SNL engineering code suite (SIERRA Mechanics) to further substantiate data in the DOE Handbook published in 1994: DOE-HDBK-3010-94, “Airborne Release Fractions/Rates and Respirable Fractions for Nonreactor Nuclear Facilities.” The use of SIERRA codes allows for a better understanding of the mechanics, dynamics, chemistry and overall physics of airborne release scenarios. SIERRA codes provide insights into the contributing phenomena of source term releases from events such as liquid fires. The 1994 Handbook documents small-scaled, bench-top and limited experiments involving liquid fires, powder spills, pressurized releases, and mechanical insult-induced fragmentation scenarios. Data recorded from these scenarios has been substantiated using SIERRA solid mechanics and fluid mechanics codes. Data passing among multi-physics SIERRA codes predicted the contaminant release from a drum rupture due to fire even though there is no experimental data available. In the anticipated revision effort of the Handbook by DOE, these computational capabilities could enhance the data in a broader usage and could provide confidence in the safety analysis SIERRA codes can provide the initial source term to be used in the leak path factor (LPF) analyses, which predicts the ST release out of the facility. Typical LPF analysis is done using the MELCOR code, developed at SNL for the U.S. Nuclear Regulatory Commission. Widely used in nuclear reactor applications, MELCOR is a toolbox safety code in the DOE’s central registry for LPF applications. A recent LPF guidance study done by SNL indicated that MELCOR 2.1, along with updated guidance, should replace the obsolete MELCOR 1.8.5 guidance. This new guidance is significantly improved over the previous guidance, utilizing extensive MELCOR validation, including applicable reactor experiments and experiments described in the DOE-HDBK-3010-94 for LPF applications. The latest version of MELCOR should be included in DOE’s central registry, and should be used by safety analysts for LPF analyses.

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NSRD-10: Leak Path Factor Guidance Using MELCOR

Louie, David L.; Humphries, Larry

Estimates of the source term from a U.S. Department of Energy (DOE) nuclear facility requires that the analysts know how to apply the simulation tools used, such as the MELCOR code, particularly for a complicated facility that may include an air ventilation system and other active systems that can influence the environmental pathway of the materials released. DOE has designated MELCOR 1.8.5, an unsupported version, as a DOE ToolBox code in its Central Registry, which includes a leak-path-factor guidance report written in 2004 that did not include experimental validation data. To continue to use this MELCOR version requires additional verification and validations, which may not be feasible from a project cost standpoint. Instead, the recent MELCOR should be used. Without any developer support and lack of experimental data validation, it is difficult to convince regulators that the calculated source term from the DOE facility is accurate and defensible. This research replaces the obsolete version in the 2004 DOE leak path factor guidance report by using MELCOR 2.1 (the latest version of MELCOR with continuing modeling development and user support) and by including applicable experimental data from the reactor safety arena and from applicable experimental data used in the DOE-HDBK-3010. This research provides best practice values used in MELCOR 2.1 specifically for the leak path determination. With these enhancements, the revised leak-path-guidance report should provide confidence to the DOE safety analyst who would be using MELCOR as a source-term determination tool for mitigated accident evaluations.

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Status of MELCOR sodium models development

International Conference on Nuclear Engineering, Proceedings, ICONE

Louie, David L.; Humphries, Larry

A sodium coolant accident analysis code is necessary to provide regulators with a means of performing confirmatory analyses for future sodium reactor licensing submissions. MELCOR and CONTAIN, which have been employed by the U.S. Nuclear Regulatory Commission for light water reactor licensing, have been traditionally used for Level 2 and Level 3 probabilistic analyses as well as containment design basis accident analysis. To meet future regulatory needs, new models are being added to the MELCOR code for simulation of sodium reactor designs by integrating the existing models developed for separate effects codes into the MELCOR architecture. Sodium properties and equations of state, such as from the SAS4A code, have previously been implemented into MELCOR to replace the water properties and equation of state. Additional specific sodium-related models to address design basis accidents are now being implemented into MELCOR from CONTAIN-LMR. Although the codes are very different in the code architecture, the feasibility fit is being investigated, and the models for the sodium spray fire and the sodium pool fire have been integrated into MELCOR. A new package called Sodium Chemistry (NAC) has been added to MELCOR to handle all sodium related chemistry models for sodium reactor safety applications. Although MELCOR code requires the ambient condition to be above the freezing point of the coolant (e.g., sodium or water), the high relative freezing point of sodium requires MELCOR to handle situations, particularly far from the primary circuit, where the ambient temperatures are usually at room temperature. Because only a single coolant can be modeled in a problem at a time, any presence of water in the problem would be treated as a trace material, an aerosol, in MELCOR. This paper addresses and describe the integration of the sodium models from CONTAIN-LMR, and the testing of the sodium chemistry models in the NAC package of MELCOR that handles sodium type reactor accidents, using available sodium experiments on spray fire and pool fire. In addition, we describe the anticipated sodium models to be completed in this year, such as the atmospheric chemistry model and sodiumconcrete interaction model. Code-to-code comparison between MELCOR and CONTAIN-LMR results, in addition to the experiment code validations, will be demonstrated in this year.

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MELCOR/CONTAIN LMR Implementation Report - FY16 Progress

Louie, David L.; Humphries, Larry

This report describes the progress of the CONTAIN - LMR sodium physics and chemistry models to be implemented in MELCOR 2.1. In the past three years , the implementation included the addition of sodium equations of state and sodium properties from two different sources. The first source is based on the previous work done by Idaho National Laboratory by modifying MELCOR to include liquid lithium equation of state as a working fluid to model the nuclear fusion safety research. The second source uses properties generated for the SIMMER code. The implemented modeling has been tested and results are reported in this document. In addition, the CONTAIN - LMR code was derived from an early version of the CONTAIN code, and many physical models that were developed since this early version of CONTAIN are not available in this early code version. Therefore, CONTAIN 2 has been updated with the sodium models in CONTAIN - LMR as CONTAIN2 - LMR, which may be used to provide code-to-code comparison with CONTAIN - LMR and MELCOR when the sodium chemistry models from CONTAIN - LMR have been completed. Both the spray fire and pool fire chemistry routines from CONTAIN - LMR have been integrated into MELCOR 2.1, and debugging and testing are in progress. Because MELCOR only models the equation of state for liquid and gas phases of the coolant, a modeling gap still exists when dealing with experiments or accident conditions that take place when the ambient temperature is below the freezing point of sodium. An alternative method is under investigation to overcome this gap . We are no longer working on the separate branch from the main branch of MELCOR 2.1 since the major modeling of MELCOR 2.1 has been completed. At the current stage, the newly implemented sodium chemistry models will be a part of the main MELCOR release version (MELCOR 2.2). This report will discuss the accomplishments and issues relating to the implementation. Also, we will report on the planned completion of all remaining tasks in the upcoming FY2017, including the atmospheric chemistry model and sodium - concrete interaction model implementation .

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NSRD-11: Computational Capability to Substantiate DOE-HDBK-3010 Data

Louie, David L.; Brown, Alexander B.; Gelbard, Fred G.; Bignell, John B.; Pierce, Flint P.; Voskuilen, Tyler V.; Rodriguez, Salvador B.; Dingreville, Remi P.; Zepper, Ethan T.; Juan, Pierre-Alexandre J.; Le, San L.; Gilkey, Lindsay N.

Safety basis analysts throughout the U.S. Department of Energy (DOE) complex rely heavily on the information provided in the DOE Handbook, DOE - HDBK - 3010, Airborne Release Fractions/Rates and Respirable Fractions for Nonreactor Nuclear Facilities, to determine radionuclide source terms. In calculating source terms, analysts tend to use the DOE Handbook's bounding values on airborne release fractions (ARFs) and respirable fractions (RFs) for various categories of insults (representing potential accident release categories). This is typically due to both time constraints and the avoidance of regulatory critique. Unfortunately, these bounding ARFs/RFs represent extremely conservative values. Moreover, they were derived from very limited small-scale bench/laboratory experiments and/or from engineered judgment. Thus, the basis for the data may not be representative of the actual unique accident conditions and configurations being evaluated. The goal of this research is to develop a more accurate and defensible method to determine bounding values for the DOE Handbook using state-of-art multi-physics-based computer codes. This enables us to better understand the fundamental physics and phenomena associated with the types of accidents in the handbook. In this year, this research included improvements of the high-fidelity codes to model particle resuspension and multi-component evaporation for fire scenarios. We also began to model ceramic fragmentation experiments, and to reanalyze the liquid fire and powder release experiments that were done last year. The results show that the added physics better describes the fragmentation phenomena. Thus, this work provides a low-cost method to establish physics-justified safety bounds by taking into account specific geometries and conditions that may not have been previously measured and/or are too costly to perform.

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Particle resuspension simulation capability to substantiate DOE-HDBK-3010 Data

Transactions of the American Nuclear Society

Voskuilen, Tyler V.; Pierce, Flint P.; Brown, Alexander B.; Gelbard, Fred G.; Louie, David L.

In this work we have presented a particle resuspension model implemented in the SNL code SIERRA/Fuego, which can be used to model particle dispersal and resuspension from surfaces. The method demonstrated is applicable to a class of particles, but would require additional parametric fits or physics models for extension to other applications, such as wetted particles or walls. We have demonstrated the importance of turbulent variations in the wall shear stress when considering resuspension, and implemented both shear stress variation models and stochastic resuspension models (not shown in this work). These models can be used in simulations with of physically realistic scenarios to augment lab-scale DOE Handbook data for airborne release fractions and respirable fractions in order to provide confidences for safety analysts and facility designers to apply in their analyses at DOE sites. Future work on this topic will involve validation of the presented model against experimental data and extension of the empirical models to be applicable to different classes of particles and surfaces.

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MELCOR/CONTAIN LMR Implementation Report-Progress FY15

Humphries, Larry; Louie, David L.

This report describes the progress of the CONTAIN-LMR sodium physics and chemistry models to be implemented in to MELCOR 2.1. It also describes the progress to implement these models into CONT AIN 2 as well. In the past two years, the implementation included the addition of sodium equations of state and sodium properties from two different sources. The first source is based on the previous work done by Idaho National Laborat ory by modifying MELCOR to include liquid lithium equation of state as a working fluid to mode l the nuclear fusion safety research. The second source uses properties generated for the SIMMER code. Testing and results from this implementation of sodium pr operties are given. In addition, the CONTAIN-LMR code was derived from an early version of C ONTAIN code. Many physical models that were developed sin ce this early version of CONTAIN are not captured by this early code version. Therefore, CONTAIN 2 is being updated with the sodium models in CONTAIN-LMR in or der to facilitate verification of these models with the MELCOR code. Although CONTAIN 2, which represents the latest development of CONTAIN, now contains ma ny of the sodium specific models, this work is not complete due to challenges from the lower cell architecture in CONTAIN 2, which is different from CONTAIN- LMR. This implementation should be completed in the coming year, while sodi um models from C ONTAIN-LMR are being integrated into MELCOR. For testing, CONTAIN decks have been developed for verification and validation use. In terms of implementing the sodium m odels into MELCOR, a separate sodium model branch was created for this document . Because of massive development in the main stream MELCOR 2.1 code and the require ment to merge the latest code version into this branch, the integration of the s odium models were re-directed to implement the sodium chemistry models first. This change led to delays of the actual implementation. For aid in the future implementation of sodium models, a new sodium chemistry package was created. Thus reporting for the implementation of the sodium chemistry is discussed in this report.

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NSRD-06. Computational Capability to Substantiate DOE-HDBK-3010 Data

Louie, David L.; Brown, Alexander B.

Safety basis analysts throughout the U.S. Department of Energy (DOE) complex rely heavily on the information provided in the DOE Hand book, DOE-HDBK-3010, Airborne Release Fractions/Rates and Resp irable Fractions for Nonreactor Nuclear Facilities , to determine source terms. In calcula ting source terms, analysts tend to use the DOE Handbook's bounding values on airbor ne release fractions (ARFs) and respirable fractions (RFs) for various cat egories of insults (representing potential accident release categories). This is typica lly due to both time constraints and the avoidance of regulatory critique. Unfort unately, these bounding ARFs/RFs represent extremely conservative values. Moreover, th ey were derived from very limited small- scale table-top and bench/labo ratory experiments and/or fr om engineered judgment. Thus the basis for the data may not be re presentative to the actual unique accident conditions and configura tions being evaluated. The goal of this res earch is to develop a more ac curate method to identify bounding values for the DOE Handbook using the st ate-of-art multi-physics-based high performance computer codes. This enable s us to better understand the fundamental physics and phenomena associated with the ty pes of accidents for the data described in it. This research has examined two of the DOE Handbook's liquid fire experiments to substantiate the airborne release frac tion data. We found th at additional physical phenomena (i.e., resuspension) need to be included to derive bounding values. For the specific cases of solid powder under pre ssurized condition and mechanical insult conditions the codes demonstrated that we can simulate the phenomena. This work thus provides a low-cost method to establis h physics-justified sa fety bounds by taking into account specific geometri es and conditions that may not have been previously measured and/or are too costly to do so.

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MELCOR Computer Code Manuals Volume 1: Primer and Users' Guide

Humphries, Larry; Figueroa Faria, Victor G.; Young, Michael F.; Louie, David L.; Reynolds, John T.

MELCOR is a fully integrated, engineering-level computer code that models the progression of severe accidents in light water reactor nuclear power plants. MELCOR is being developed at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission as a second-generation plant risk assessment tool and the successor to the Source Term Code Package. A broad spectrum of severe accident phenomena in both boiling and pressurized water reactors is treated in MELCOR in a unified framework. These include thermal-hydraulic response in the reactor coolant system, reactor cavity, containment, and confinement buildings; core heatup, degradation, and relocation; core-concrete attack; hydrogen production, transport, and combustion; fission product release and transport behavior. Current uses of MELCOR include estimation of severe accident source terms and their sensitivities and uncertainties in a variety of applications.

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MELCOR Computer Code Manuals

Humphries, Larry; Figueroa Faria, Victor G.; Young, Michael F.; Louie, David L.; Reynolds, John T.

MELCOR is a fully integrated, engineering-level computer code that models the progression of severe accidents in light water reactor nuclear power plants. MELCOR is being developed at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission as a second-generation plant risk assessment tool and the successor to the Source Term Code Package. A broad spectrum of severe accident phenomena in both boiling and pressurized water reactors is treated in MELCOR in a unified framework. These include thermal-hydraulic response in the reactor coolant system, reactor cavity, containment, and confinement buildings; core heatup, degradation, and relocation; core-concrete attack; hydrogen production, transport, and combustion; fission product release and transport behavior. Current uses of MELCOR include estimation of severe accident source terms and their sensitivities and uncertainties in a variety of applications.

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MELCOR/CONTAIN LMR Implementation Report. FY14 Progress

Louie, David L.; Humphries, Larry

This report describes the preliminary implementation of the sodium thermophysical properties and the design documentation for the sodium models of CONTAIN-LMR to be implemented into MELCOR 2.1. In the past year, the implementation included two separate sodium properties from two different sources. The first source is based on the previous work done by Idaho National Laboratory by modifying MELCOR to include liquid lithium equation of state as a working fluid to model the nuclear fusion safety research. To minimize the impact to MELCOR, the implementation of the fusion safety database (FSD) was done by utilizing the detection of the data input file as a way to invoking the FSD. The FSD methodology has been adapted currently for this work, but it may subject modification as the project continues. The second source uses properties generated for the SIMMER code. Preliminary testing and results from this implementation of sodium properties are given. In this year, the design document for the CONTAIN-LMR sodium models, such as the two condensable option, sodium spray fire, and sodium pool fire is being developed. This design document is intended to serve as a guide for the MELCOR implementation. In addition, CONTAIN-LMR code used was based on the earlier version of CONTAIN code. Many physical models that were developed since this early version of CONTAIN may not be captured by the code. Although CONTAIN 2, which represents the latest development of CONTAIN, contains some sodium specific models, which are not complete, the utilizing CONTAIN 2 with all sodium models implemented from CONTAIN-LMR as a comparison code for MELCOR should be done. This implementation should be completed in early next year, while sodium models from CONTAIN-LMR are being integrated into MELCOR. For testing, CONTAIN decks have been developed for verification and validation use.

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Integration of contain liquid metal models into the melcor code

International Conference on Nuclear Engineering, Proceedings, ICONE

Humphries, Larry; Merrill, Brad J.; Louie, David L.

A sodium coolant accident analysis code is necessary to provide regulators with a means of performing confirmatory analyses for future sodium reactor licensing submissions. MELCOR and CONTAIN, which are currently employed by the U.S. Nuclear Regulatory Commission (NRC) for light water reactor (LWR) licensing, have been traditionally used for level 2 and level 3 probabilistic analyses as well as containment design basis accident analysis. To meet future regulatory needs, new models will be added to the MELCOR code for simulation of Liquid Metal Reactor (LMR) designs. Existing models developed for separate effects codes will be integrated into the MELCOR architecture. This work integrates those CONTAIN code capabilities that feasibly fit within the MELCOR code architecture..

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Regulatory cross-cutting topics for fuel cycle facilities

Denman, Matthew R.; Brown, Jason B.; Goldmann, Andrew G.; Louie, David L.

This report overviews crosscutting regulatory topics for nuclear fuel cycle facilities for use in the Fuel Cycle Research & Development Nuclear Fuel Cycle Evaluation and Screening study. In particular, the regulatory infrastructure and analysis capability is assessed for the following topical areas: Fire Regulations (i.e., how applicable are current Nuclear Regulatory Commission (NRC) and/or International Atomic Energy Agency (IAEA) fire regulations to advance fuel cycle facilities) Consequence Assessment (i.e., how applicable are current radionuclide transportation tools to support risk-informed regulations and Level 2 and/or 3 PRA) While not addressed in detail, the following regulatory topic is also discussed: Integrated Security, Safeguard and Safety Requirement (i.e., how applicable are current Nuclear Regulatory Commission (NRC) regulations to future fuel cycle facilities which will likely be required to balance the sometimes conflicting Material Accountability, Security, and Safety requirements.)

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98 Results
98 Results