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Crushed salt reconsolidation at elevated temperatures

Clayton, Daniel J.; Lee, Moo Y.; Holcomb, David J.; Bronowski, David R.

There is a long history of testing crushed salt as backfill for the Waste Isolation Pilot Plant program, but testing was typically done at 100 C or less. Future applications may involve backfilling crushed salt around heat-generating waste packages, where near-field temperatures could reach 250 C or hotter. A series of experiments were conducted to investigate the effects of hydrostatic stress on run-of-mine salt at temperatures up to 250 C and pressures to 20 MPa. The results of these tests were compared with analogous modeling results. By comparing the modeling results at elevated temperatures to the experimental results, the adequacy of the current crushed salt reconsolidation model was evaluated. The model and experimental results both show an increase in the reconsolidation rate with temperature. The current crushed salt model predicts the experimental results well at a temperature of 100 C and matches the overall trends, but over-predicts the temperature dependence of the reconsolidation. Further development of the deformation mechanism activation energies would lead to a better prediction of the temperature dependence by the crushed salt reconsolidation model.

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Geomechanical testing of MRIG-9 core for the potential SPR siting at the Richton salt dome

Broome, Scott T.; Bauer, Stephen J.; Hofer, John H.; Bronowski, David R.

A laboratory testing program was developed to examine the mechanical behavior of salt from the Richton salt dome. The resulting information is intended for use in design and evaluation of a proposed Strategic Petroleum Reserve storage facility in that dome. Core obtained from the drill hole MRIG-9 was obtained from the Texas Bureau of Economic Geology. Mechanical properties testing included: (1) acoustic velocity wave measurements; (2) indirect tensile strength tests; (3) unconfined compressive strength tests; (4) ambient temperature quasi-static triaxial compression tests to evaluate dilational stress states at confining pressures of 725, 1450, 2175, and 2900 psi; and (5) confined triaxial creep experiments to evaluate the time-dependent behavior of the salt at axial stress differences of 4000 psi, 3500 psi, 3000 psi, 2175 psi and 2000 psi at 55 C and 4000 psi at 35 C, all at a constant confining pressure of 4000 psi. All comments, inferences, discussions of the Richton characterization and analysis are caveated by the small number of tests. Additional core and testing from a deeper well located at the proposed site is planned. The Richton rock salt is generally inhomogeneous as expressed by the density and velocity measurements with depth. In fact, we treated the salt as two populations, one clean and relatively pure (> 98% halite), the other salt with abundant (at times) anhydrite. The density has been related to the insoluble content. The limited mechanical testing completed has allowed us to conclude that the dilatational criteria are distinct for the halite-rich and other salts, and that the dilation criteria are pressure dependent. The indirect tensile strengths and unconfined compressive strengths determined are consistently lower than other coastal domal salts. The steady-state-only creep model being developed suggests that Richton salt is intermediate in creep resistance when compared to other domal and bedded salts. The results of the study provide only limited information for structural modeling needed to evaluate the integrity and safety of the proposed cavern field. This study should be augmented with more extensive testing. This report documents a series of test methods, philosophies, and empirical relationships, etc., that are used to define and extend our understanding of the mechanical behavior of the Richton salt. This understanding could be used in conjunction with planned further studies or on its own for initial assessments.

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Experimental assessment of unvalidated assumptions in classical plasticity theory

Bauer, Stephen J.; Bronowski, David R.

This report investigates the validity of several key assumptions in classical plasticity theory regarding material response to changes in the loading direction. Three metals, two rock types, and one ceramic were subjected to non-standard loading directions, and the resulting strain response increments were displayed in Gudehus diagrams to illustrate the approximation error of classical plasticity theories. A rigorous mathematical framework for fitting classical theories to the data, thus quantifying the error, is provided. Further data analysis techniques are presented that allow testing for the effect of changes in loading direction without having to use a new sample and for inferring the yield normal and flow directions without having to measure the yield surface. Though the data are inconclusive, there is indication that classical, incrementally linear, plasticity theory may be inadequate over a certain range of loading directions. This range of loading directions also coincides with loading directions that are known to produce a physically inadmissible instability for any nonassociative plasticity model.

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Geomechanics of penetration :laboratory analog experiments using a modified split hopkinson pressure bar/impact testing procedure

Gettemy, Glen L.; Holcomb, David J.; Bronowski, David R.

This research continues previous efforts to re-focus the question of penetrability away from the behavior of the penetrator itself and toward understanding the dynamic, possibly strain-rate dependent, behavior of the affected materials. A modified split Hopkinson pressure bar technique is prototyped to determine the value of reproducing the stress states, and mechanical responses, of geomaterials observed in actual penetrator tests within a laboratory setting. Conceptually, this technique simulates the passage of the penetrator surface past any fixed point in the penetrator trajectory by allowing for a controlled stress-time function to be transmitted into a sample, thereby mimicking the 1D radial projection inherent to analyses of the cavity expansion problem. Test results from a suite of weak (unconfined compressive strength, or UCS, of 22 MPa) concrete samples, with incident strain rates of 100-250 s{sup -1}, show that the complex mechanical response includes both plastic and anelastic wave propagation, and is critically dependent on incident particle velocity and saturation state. For instance, examination of the transmitted stress-time data, and post-test volumetric measurements of pulverized material, provide independent estimates of the plasticized zone length (1-2 cm) formed for incident particle velocity of {approx}16.7 m/s. The results also shed light on the elastic or energy propagation property changes that occur in the concrete. For example, the pre- and post-test zero-stress elastic wave propagation velocities show that the Young's modulus drops from {approx}19 GPa to <8 GPa for material within the first centimeter from the plastic transition front, while the Young's modulus of the dynamically confined, axially-stressed (in 6-18 MPa range) plasticized material drops to 0.5-0.6 GPa. The data also suggest that the critical particle velocity for formation of a plastic zone in the weak concrete is 13-15 m/s, with increased saturation tending to increase the critical particle velocity limit. Overall, the data produced from these experiments suggests that further pursuit of this approach is warranted for penetration research but also as a potential new method for dynamic testing of materials.

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Mechanical properties of thermal protection system materials

Hofer, John H.; Bronowski, David R.; Hardy, Robert D.

An experimental study was conducted to measure the mechanical properties of the Thermal Protection System (TPS) materials used for the Space Shuttle. Three types of TPS materials (LI-900, LI-2200, and FRCI-12) were tested in 'in-plane' and 'out-of-plane' orientations. Four types of quasi-static mechanical tests (uniaxial tension, uniaxial compression, uniaxial strain, and shear) were performed under low (10{sup -4} to 10{sup -3}/s) and intermediate (1 to 10/s) strain rate conditions. In addition, split Hopkinson pressure bar tests were conducted to obtain the strength of the materials under a relatively higher strain rate ({approx}10{sup 2} to 10{sup 3}/s) condition. In general, TPS materials have higher strength and higher Young's modulus when tested in 'in-plane' than in 'through-the-thickness' orientation under compressive (unconfined and confined) and tensile stress conditions. In both stress conditions, the strength of the material increases as the strain rate increases. The rate of increase in LI-900 is relatively small compared to those for the other two TPS materials tested in this study. But, the Young's modulus appears to be insensitive to the different strain rates applied. The FRCI-12 material, designed to replace the heavier LI-2200, showed higher strengths under tensile and shear stress conditions. But, under a compressive stress condition, LI-2200 showed higher strength than FRCI-12. As far as the modulus is concerned, LI-2200 has higher Young's modulus both in compression and in tension. The shear modulus of FRCI-12 and LI-2200 fell in the same range.

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Uniaxial and triaxial compression tests of silicon carbide ceramics under quasi-static loading condition

Brannon, Rebecca M.; Bronowski, David R.

To establish mechanical properties and failure criteria of silicon carbide (SiC-N) ceramics, a series of quasi-static compression tests has been completed using a high-pressure vessel and a unique sample alignment jig. This report summarizes the test methods, set-up, relevant observations, and results from the constitutive experimental efforts. Results from the uniaxial and triaxial compression tests established the failure threshold for the SiC-N ceramics in terms of stress invariants (I{sub 1} and J{sub 2}) over the range 1246 < I{sub 1} < 2405. In this range, results are fitted to the following limit function (Fossum and Brannon, 2004) {radical}J{sub 2}(MPa) = a{sub 1} - a{sub 3}e -a{sub 2}(I{sub 1}/3) + a{sub 4} I{sub 1}/3, where a{sub 1} = 10181 MPa, a{sub 2} = 4.2 x 10{sup -4}, a{sub 3} = 11372 MPa, and a{sub 4} = 1.046. Combining these quasistatic triaxial compression strength measurements with existing data at higher pressures naturally results in different values for the least-squares fit to this function, appropriate over a broader pressure range. These triaxial compression tests are significant because they constitute the first successful measurements of SiC-N compressive strength under quasistatic conditions. Having an unconfined compressive strength of {approx}3800 MPa, SiC-N has been heretofore tested only under dynamic conditions to achieve a sufficiently large load to induce failure. Obtaining reliable quasi-static strength measurements has required design of a special alignment jig and load-spreader assembly, as well as redundant gages to ensure alignment. When considered in combination with existing dynamic strength measurements, these data significantly advance the characterization of pressure-dependence of strength, which is important for penetration simulations where failed regions are often at lower pressures than intact regions.

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Laboratory evaluation of damage criteria and permeability of Big Hill salt

Ehgartner, Brian L.; Park, Byoung P.; Bronowski, David R.

To establish strength criteria of Big Hill salt, a series of quasi-static triaxial compression tests have been completed. This report summarizes the test methods, set-up, relevant observations, and results. The triaxial compression tests established dilatant damage criteria for Big Hill salt in terms of stress invariants (I{sub 1} and J{sub 2}) and principal stresses ({sigma}{sub a,d} and {sigma}{sub 3}), respectively: {radical}J{sub 2}(psi) = 1746-1320.5 exp{sup -0.00034I{sub 1}(psi)}; {sigma}{sub a,d}(psi) = 2248 + 1.25 {sigma}{sub 3} (psi). For the confining pressure of 1,000 psi, the dilatant damage strength of Big Hill salt is identical to the typical salt strength ({radical}J{sub 2} = 0.27 I{sub 1}). However, for higher confining pressure, the typical strength criterion overestimates the damage strength of Big Hill salt.

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Laboratory evaluation of frozen soil target materials with a fused interface

Bronowski, David R.

To investigate the performance of artificial frozen soil materials with a fused interface, split tension (or 'Brazilian') tests and unconfined uniaxial compression tests were carried out in a low temperature environmental chamber. Intact and fused specimens were fabricated from four different soil mixtures (962: clay-rich soil with bentonite; DNA1: clay-poor soil; DNA2: clay-poor soil with vermiculite; and DNA3: clay-poor soil with perlite). Based on the 'Brazilian' test results and density measurements, the DNA3 mixture was selected to closely represent the mechanical properties of the Alaskan frozen soil. The healed-interface by the same soil layer sandwiched between two blocks of the same material yielded the highest 'Brazilian' tensile strength of the interface. Based on unconfined uniaxial compression tests, the frictional strength of the fused DNA3 specimens with the same soil appears to exceed the shear strength of the intact specimen.

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Geomechanics of penetration : experimental and computational approaches : final report for LDRD project 38718

Holcomb, David J.; Fossum, Arlo F.; Gettemy, Glen L.; Hardy, Robert D.; Bronowski, David R.; Rivas, Raul R.; Preece, Dale S.

The purpose of the present work is to increase our understanding of which properties of geomaterials most influence the penetration process with a goal of improving our predictive ability. Two primary approaches were followed: development of a realistic, constitutive model for geomaterials and designing an experimental approach to study penetration from the target's point of view. A realistic constitutive model, with parameters based on measurable properties, can be used for sensitivity analysis to determine the properties that are most important in influencing the penetration process. An immense literature exists that is devoted to the problem of predicting penetration into geomaterials or similar man-made materials such as concrete. Various formulations have been developed that use an analytic or more commonly, numerical, solution for the spherical or cylindrical cavity expansion as a sort of Green's function to establish the forces acting on a penetrator. This approach has had considerable success in modeling the behavior of penetrators, both as to path and depth of penetration. However the approach is not well adapted to the problem of understanding what is happening to the material being penetrated. Without a picture of the stress and strain state imposed on the highly deformed target material, it is not easy to determine what properties of the target are important in influencing the penetration process. We developed an experimental arrangement that allows greater control of the deformation than is possible in actual penetrator tests, yet approximates the deformation processes imposed by a penetrator. Using explosive line charges placed in a central borehole, we loaded cylindrical specimens in a manner equivalent to an increment of penetration, allowing the measurement of the associated strains and accelerations and the retrieval of specimens from the more-or-less intact cylinder. Results show clearly that the deformation zone is highly concentrated near the borehole, with almost no damage occurring beyond 1/2 a borehole diameter. This implies penetration is not strongly influenced by anything but the material within a diameter or so of the penetration. For penetrator tests, target size should not matter strongly once target diameters exceed some small multiple of the penetrator diameter. Penetration into jointed rock should not be much affected unless a discontinuity is within a similar range. Accelerations measured at several points along a radius from the borehole are consistent with highly-concentrated damage and energy absorption; At the borehole wall, accelerations were an order of magnitude higher than at 1/2 a diameter, but at the outer surface, 8 diameters away, accelerations were as expected for propagation through an elastic medium. Accelerations measured at the outer surface of the cylinders increased significantly with cure time for the concrete. As strength increased, less damage was observed near the explosively-driven borehole wall consistent with the lower energy absorption expected and observed for stronger concrete. As it is the energy absorbing properties of a target that ultimately stop a penetrator, we believe this may point the way to a more readily determined equivalent of the S number.

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Laboratory constitutive characterization of cellular concrete

Lee, Moo Y.; Bronowski, David R.; Hardy, Robert D.

To establish mechanical material properties of cellular concrete mixes, a series of quasi-static, compression and tension tests have been completed. This report summarizes the test methods, set-up, relevant observations, and results from the constitutive experimental efforts. Results from the uniaxial and triaxial compression tests established failure criteria for the cellular concrete in terms of stress invariants I{sub 1} and J{sub 2}. {radical}J{sub 2} (MPa) = 297.2 - 278.7 exp{sup -0.000455 I}{sub 1}{sup (MPa)} for the 90-pcf concrete {radical}J{sub 2} (MPa) = 211.4 - 204.2 exp {sup -0.000628 I}{sub 1}{sup (MPa)} for the 60-pcf concrete

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Performance testing of elastomeric seal materials under low and high temperature conditions: Final report

Bronowski, David R.

The US Department of Energy Offices of Defense Programs and Civilian Radioactive Waste Management jointly sponsored a program to evaluate elastomeric O-ring seal materials for radioactive material shipping containers. The report presents the results of low- and high-temperature tests conducted on 27 common elastomeric compounds.

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16 Results
16 Results