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Sphere-by-Sphere Manufacturing of 3D Microscale Granular Materials

Boechler, Nicholas B.; Brake, Matthew R.; McGonigle, Lorcan M.; Kuhr, Bryan R.; Wallen, Samuel P.; Lechman, Jeremy B.; Bolintineanu, Dan S.

Two of the central challenges in the mechanical design of components in nuclear systems are the dissipation of energy from external shocks and the localization of energy in energetic materials. This research seeks to address these problems by developing a patterned granular microstructure that can be optimized to direct or impede the transfer of energy carried by stress waves. Such structures require the development of a manufacturing technique that can yield perfectly ordered lattices. Two branches of research are detailed here: the development of a sphere-by-sphere additive manufacturing technique, and the development of a framework for modeling the technique in order to guide future improvements. Proof of concept of the method is demonstrated, and recommendations for future work are made.

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