Publications

Most experimental investigations of underexpanded hydrogen jets have been limited to circular nozzles in an attempt to better understand the fundamental jet-exit flow physics and model this behaviour with pseudo source models. However, realistic compressed storage leak exit geometries are not always expected to be circular. In the present study, jet dispersion characteristics from rectangular slot nozzles with aspect ratios from 2 to 8 were investigated and compared with an equivalent circular nozzle. Schlieren imaging was used to observe the jet-exit shock structure while quantitative Planar Laser Rayleigh Scattering was used to measure downstream dispersion characteristics. These results provide physical insight and much needed model validation data for model development.

Radiative heat fluxes from small to medium-scale hydrogen jet flames (<10 m) compare favorably to theoretical predictions provided the product species thermal emittance and optical flame thickness are corrected for. However, recent heat flux measurements from two large-scale horizontally orientated hydrogen flames (17.4 and 45.9 m respectively) revealed that current methods underpredicted the flame radiant fraction by 40% or more. Newly developed weighted source flame radiation models have demonstrated substantial improvement in the heat flux predictions, particularly in the near-field, and allow for a sensible way to correct potential ground surface reflective irradiance. These updated methods are still constrained by the fact that the flame is assumed to have a linear trajectory despite buoyancy effects that can result in significant flame deformation. The current paper discusses a method to predict flame centerline trajectories via a one-dimensional flame integral model, which enables optimized placement of source emitters for weighted multi-source heat flux prediction methods. Flame shape prediction from choked releases was evaluated against flame envelope imaging and found to depend heavily on the notional nozzle model formulation used to compute the density weighted effective nozzle diameter. Nonetheless, substantial improvement in the prediction of downstream radiative heat flux values occurred when emitter placement was corrected by the flame integral model, regardless of the notional nozzle model formulation used.

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Analytic methods used to establish thermal radiation hazard safety boundaries from ignited hydrogen plumes are based on models previously developed for hydrocarbon jet fires. Radiative heat flux measurements of small- and mediumscale hydrogen jet flames (i.e., visible flame lengths < 10 m) compare favorably to theoretical calculations provided corrections are applied to correct for the product species thermal emittance and the optical flame thickness. Recently, Air Products and Chemicals Inc. commissioned flame radiation measurements from two larger-scale hydrogen jet flames to determine the applicability of current modeling approaches to these larger flames. The horizontally orientated releases were from 20.9 and 50.8 mm ID pipes with a nominal 60 barg source pressure and respective mass flow rates of 1.0 and 7.4 kg/s. Care was taken to ensure no particles were entrained into the flame, either from the internal piping or from the ground below. Radiometers were used to measure radiative heat fluxes at discrete points along the jet flame radial axis. The estimated radiant fraction, defined as the radiative energy escaping relative to chemical energy released, exceeded correlation predictions for both flames. To determine why the deviation existed, an analysis of the data and experimental conditions was performed by Sandia National Laboratories' Hydrogen Safety, Codes and Standards program. Since the releases were choked at the exit, a pseudo source nozzle model was needed to compute flame lengths and residence times, and the results were found to be sensitive to the formulation used. Furthermore, it was thought that ground surface reflection from the concrete pad and steel plates may have contributed to the increased recorded heat flux values. To quantify this impact, a weighted multi source flame radiation model was modified toinclude the influence of planar surface radiation. Model results were compared to lab-scale flames with a steel plate located close to and parallel with the release path. Relative to the flame without a plate, recorded heat flux values were found to increase by up to 50% for certain configurations, and the modified radiation model predicted these heat fluxes to within 10% provided a realistic steel reflectance value (0.8) was used. When the plate was heavily and uniformly oxidized, however, the reflectance was sharply attenuated. Model results that used the surface reflectance correction for the larger-scale flames produced good agreement with the heat flux data from the smaller of the two flames if an estimated reflectance of 0.5 was used, but was unable to fully explain the under predicted heat flux values for the larger flame.Copyright © 2012 by ASME.

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The use of risk information in establishing code and standard requirements enables: (1) An adequate and appropriate level of safety; and (2) Deployment of hydrogen facilities are as safe as gasoline facilities. This effort provides a template for clear and defensible regulations, codes, and standards that can enable international market transformation.