Publications
Ultrahigh heat flux plasma-facing components for magnetic fusion energy
Sandia and Ultramet partnered to design and test refractory metal plasma-facing components and heat exchangers for advanced, high-temperature power conversion systems. These devices consisted of high-temperature helium-to-helium and lithium-to-helium heat exchangers that operate with high efficiency due to the porous foam inserts used in the gas stream, which promote turbulence and provide extended surface area for enhanced convection. Single- and multi-channel helium panels and the Li-He heat exchanger were fabricated from either pure molybdenum, TZM, or tungsten. The design was carried out through an Ultramet subcontractor. The flow path was carefully tailored to minimize the pressure drop while maximizing the heat transfer. The single- and multi-channel helium panels were tested at Sandia's PMTF using an electron beam system and the closed helium flow loop. In 2006, a single-channel tungsten tube was successfully tested to an average heat flux of 14 MW/m{sup 2} with a localized peak of 22 MW/m{sup 2} along the axial centerline at the outer radius. Under this CRADA, multiple square-channel molybdenum components were successfully tested to heat flux levels approaching 8.5 MW/m{sup 2}. The three multi-channel prototypes experienced mechanical failure due to issues related to the design of the large unsupported span of the heated faceplates in combination with prototype material and braze selection. The Li-He heat exchanger was both designed and partially tested at the PMTF for helium and lithium flow.