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Process-Based Quality Tools to Verify Cleaning and Surface Preparation

Giunta, Rachel K.; Emerson, John A.; Giunta, Rachel K.; Reedy, Earl D.; Adams, David P.; Lemke, Paul A.; Moody, Neville R.

A test method, the Tensile Brazil Nut Sandwich (TBNS) specimen, was developed to measure mixed-mode interfacial toughness of bonded materials. Interfacial toughness measured by this technique is compared to the interfacial toughness of thin film adhesive coatings using a nanoindentation technique. The interfacial toughness of solvent-cast and melt-spun adhesive thin films is compared and found to be similar. Finally, the Johnson-Kendall-Roberts (JKR) technique is used to evaluate the cleanliness of aluminum substrates.