Publications

Porosity Determination and Classification of Laser Powder Bed Fusion AlSi10Mg Dogbones Using Machine Learning

Massey, Caroline E.; Moore, David G.; Saldana, Christopher J.

Metal additive manufacturing allows for the fabrication of parts at the point of use as well as the manufacture of parts with complex geometries that would be difficult to manufacture via conventional methods (milling, casting, etc.). Additively manufactured parts are likely to contain internal defects due to the melt pool, powder material, and laser velocity conditions when printing. Two different types of defects were present in the CT scans of printed AlSi10Mg dogbones: spherical porosity and irregular porosity. Identification of these pores via a machine learning approach (i.e., support vector machines, convolutional neural networks, k-nearest neighbors’ classifiers) could be helpful with part qualification and inspections. The machine learning approach will aim to label the regions of porosity and label the type of porosity present. The results showed that a combination approach of Canny edge detection and a classification-based machine learning model (k-nearest neighbors or support vector machine) outperformed the convolutional neural network in segmenting and labeling different types of porosity.