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Performance of a Treatment Loop for Recycling Spent Rinse Waters

Donovan, Robert D.; Timon, Robert P.; Jones, Ronald V.; Rogers, Darell M.

This paper summarizes an evaluation of a treatment loop designed to upgrade the quality of spent rinse waters discharged from 10 wet benches located in the fab at Sandia's Microelectronics Development Laboratory (MDL). The goal of the treatment loop is to make these waters, presently being discharged to the fab's acid waste neutralization (AWN) station, suitable for recycling as feed water back into the fab's ultrapure water (UPW) plant. The MDL typically operates 2 shifts per day, 5 days per week. Without any treatment, the properties of the spent rinse waters now being collected have been shown to be compatible with recycling about 30% (50/168) of the time (weekends primarily, when the fab is idling) which corresponds to about 12% of the present water discharged from the fab to the AWN. The primary goal of adding a treatment loop is to increase the percentage of recyclable water from these 10 wet benches to near 100%, increasing the percentage of total recyclable water to near 40% of the total present fab discharge to the AWN. A second goal is to demonstrate compatibility with recycling this treated spent rinse water to the present R/O product water tank, reducing both the present volume of R/O reject water and the present load on the R/O. The approach taken to demonstrate achieving these goals is to compare all the common metrics of water quality for the treated spent rinse waters with those of the present R/O product water. Showing that the treated rinse water is equal or superior in quality to the water presently stored in the R/O tank by every metric all the time is assumed to be sufficient argument for proceeding with plans to incorporate recycling of these spent rinse waters back into MDL's R/O tank.