Publications

Modernization of Sandia’s hypersonic wind tunnel

Beresh, Steven J.; Casper, Katya M.; Wagner, Justin W.; Henfling, John F.; Spillers, Russell W.; Pruett, Brian O.

Sandia’s Hypersonic Wind Tunnel (HWT) became operational in 1962, providing a test capability for the nation’s nuclear weapons complex. The first modernization program was completed in 1977. A blowdown facility with a 0.46-m diameter test section, the HWT operates at Mach 5, 8, and 14 with stagnation pressures to 21 MPa and temperatures to 1400K. Minimal further alteration to the facility occurred until 2008, but in recent years the HWT has received considerable investment to ensure its viability for at least the next 25 years. This has included reconditioning of the vacuum spheres, replacement of the high-pressure air tanks for Mach 5, new compressors to provide the high-pressure air, upgrades to the cryogenic nitrogen source for Mach 8 and 14, an efficient high-pressure water cooling system for the nozzle throats, and refurbishment of the electric-resistance heaters. The HWT is now returning to operation following the largest of the modernization projects, in which the old variable transformer for the 3-MW electrical system powering the heaters was replaced with a silicon-controlled rectifier power system. The final planned upgrade is a complete redesign of the control console and much of the gas-handling equipment.