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Modeling and analysis of a vibratory micro-pin feeder using impulse-based simulation

Weir, Nathan A.; Cipra, Raymond J.

A variety of methods exist for the assembly of microscale devices. One such strategy uses microscale force-fit pin insertion to assemble LIGA parts together. One of the challenges associated with this strategy is the handling of small pins which are 170 microns in diameter and with lengths ranging from 500 to 1000 microns. In preparation for insertion, a vibratory micro-pin feeder has been used to successfully singulate and manipulate the pins into a pin storage magazine. This paper presents the development of a deterministic model, simulation tool, and methodology in order to identify and analyze key performance attributes of the vibratory micro-pin feeder system. A brief parametric study was conducted to identify the effects of changing certain system parameters on the bulk behavior of the system, namely the capture rate of the pins. Results showing trends have been obtained for a few specific cases. These results indicate that different system parameters can be chosen to yield better system performance. Copyright © 2005 by ASME.