Publications

Measurements of wall slip during rise of a physically blown foam

Bourdon, Christopher B.; Bourdon, Christopher B.; Grillet, Anne M.; Mondy, L.A.; Rao, Rekha R.

Polymeric foam systems are widely used in industrial applications due to their low weight and abilities to thermally insulate and isolate vibration. However, processing of these foams is still not well understood at a fundamental level. The precursor foam of interest starts off as a liquid phase emulsion of blowing agent in a thermosetting polymer. As the material is heated either by an external oven or by the exothermic reaction from internal polymerization of the suspending fluid, the blowing agent boils to produce gas bubbles and a foamy material. A series of experiments have been performed to allow observation of the foaming process and the collection of temperature, rise rate, and microstructural data. Microfocus video is used in conjunction with particle image velocimetry (PIV) to elucidate the boundary condition at the wall. These data provide input to a continuum level finite element model of the blowing process. PIV is used to measure the slip velocity of foams with a volume fraction range of 0.50 to 0.71. These results are in agreement with theoretical predictions which suggest that at high volume fractions the bubbles would exhibit jamming behavior and slip at the wall. At these volume fractions, the slip velocity profile has a shear profile shape near the side walls and a plug flow shape at the center. The shape of the velocity profile is in agreement with previous experimental work investigating different foam systems. As time increases, the available blowing agent decreases, the volume fraction increases, the viscosity increases, and the average slip velocity decreases, but the slip velocity profile maintains the plug-shear shape. © 2008 American Institute of Physics.