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Materials corrosion concerns for supercritical carbon dioxide heat exchangers

Kruizenga, Alan M.; Fleming, Darryn F.

Supercritical Carbon Dioxide (S-CO2) is an efficient and flexible working fluid for power production. Research to interface S-CO2 systems with nuclear, thermal solar, and fossil energy sources are currently underway. To proceed, we must address concerns regarding high temperature compatibility of materials and compatibility between significantly different heat transfer fluids. Dry, pure S-CO2 is thought to be relatively inert [1], while ppm levels of water and oxygen result in formation of a protective chromia layer and iron oxide [2] Thin oxides are favorable as diffusion barriers, and for their minimal impact on heat transfer. Chromia, however, is soluble in molten salt systems (nitrate, chloride, and fluoride based salts) [3-8]. Fluoride anion based systems required the development of the alloy INOR-8 (Hastelloy N, base nickel, 17%Mo) [9] to ensure that chromium diffusion is minimized, thereby maximizing the life of containment vessels. This paper reviews the thermodynamic and kinetic considerations for promising, industrially available materials for both salt and S-CO2 systems.