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How to build a heliotrope solar hot air balloon
This document describes how to build a 5-gore, 5.8 m diameter heliotrope solar hot air balloon. This is a fairly straightforward process, but it is painstaking. When making the balloons, make sure not to wear anything that can snag the material (badges, etc). Sharp objects or corners should not be present. When laying out, folding, and cutting gores, it is best to wear socks instead of shoes. Tape should never be pulled off of a balloon. If it accidentally touches the balloon material, it should be left in place or cut free. Also, when adding tape (either intentionally or not), no sticky parts should be left. Sticky parts should either be cut free or taped over. Otherwise, the sticky part will grab the balloon envelope and tear it. You are building a 20 ft sphere out of material thinner than a grocery bag — the best guidance is just to use common sense.