Publications
Geomechanical Characterization of Geo-architectured Rock Specimens Using Gypsum-based 3D Printing
Due to natural heterogeneity in rock specimens, classifying rock characteristics can present difficulties. 3D printing geo-architectured rock specimens has the potential to reduce the heterogeneity and help evaluate characteristics with reproducible microstructures, bedding, and strength to advance mechanical interpretations. This testing focused on 3D printing effects on strength and rock behavior by varying amount of binder, printing direction, and atmospheric conditions. A powder-based Gypsum 3D printer was used to create 1.5-inch diameter cylindrical samples. Unconfined compressive strength (UCS) testing was completed on these samples to gather failure plots and peak strength. Multiple batches of cylindrical samples were printed with varying printing direction, binder amount, and atmospheric conditions. UCS results show that the strongest samples were those that were printed perpendicular to the loading direction compared to those printed parallel or 45 degrees. Due to reactions of the printing material with water, those at dry conditions were the strongest. Samples with the most binder amount proved to also be stronger than those with less. 3D printing of rock samples has to the potential to reduce heterogeneity rock presents, however additional factors introduced by the printing process can affect overall rock strength and behavior. Test results of the 3D printed geo-architected rock specimens demonstrated reasonable reproducibility and appear to be a promising path towards increasing the ability to characterize natural rock.