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Design and construction of a cascading pressure reactor prototype for solar-thermochemical hydrogen production

Ermanoski, Ivan E.; Grobbel, Johannes; Singh, Abhishek; Lapp, Justin; Brendelberger, Stefan; Roeb, Martin; Sattler, Christian; Whaley, Josh A.; McDaniel, Anthony H.; Siegel, Nathan P.

Recent work regarding the efficiency maximization for solar thermochemical fuel production in two step cycles has led to the design of a new type of reactor - the cascading pressure reactor - in which the thermal reduction step of the cycle is completed in multiple stages, at successively lower pressures. This approach enables lower thermal reduction pressures than in single-staged reactors, and decreases required pump work, leading to increased solar to fuel efficiencies. Here we report on the design and construction of a prototype cascading pressure reactor and testing of some of the key components. We especially focus on the technical challenges particular to the design, and their solutions.