Publications

Compression testing of aged low density flexible polyurethane foam

Werner, Brian T.; Lu, Wei-Yang L.; Connelly, Kevin C.

Flexible open celled foams are commonly used for energy absorption in packaging. Over time polymers can suffer from aging by becoming stiffer and more brittle. This change in stiffness can affect the foam’s performance in a low velocity impact event. In this study, the compressive properties of new open-cell flexible polyurethane foam were compared to those obtained from aged open-cell polyurethane foam that had been in service for approximately 25 years. The foams tested had densities of 10 and 15 pcf. These low density foams provided a significant challenge to machine cylindrical compression specimens that were 1 “in height and 1” in diameter. Details of the machining process are discussed. The compressive properties obtained for both aged and new foams included testing at various strain rates (0.05. 0.10, 5 s-1) and temperatures (-54, RT, 74 °C). Results show that aging of flexible polyurethane foam does not have much of an effect on its compressive properties.