Publications

A laboratory-scale sulfuric acid decomposition apparatus for use in hydrogen production cycles

Moore, Robert C.; Gelbard, Fred G.; Parma, Edward J.; Vernon, Milton E.; Lenard, Roger X.; Pickard, Paul S.

As part of the US DOE Nuclear Hydrogen Initiative, Sandia National Laboratories is designing and constructing a process for the conversion of sulfuric acid to produce sulfur dioxide. This process is part of the thermochemical Sulfur-Iodine (S-I) cycle that produces hydrogen from water. The Sandia process will be integrated with other sections of the S-I cycle in the near future to complete a demonstration-scale S-I process. In the Sandia process, sulfuric acid is concentrated by vacuum distillation and then catalytically decomposed at high temperature (850°C) to produce sulfur dioxide, oxygen and water. Major problems in the process, corrosion, and failure of high-temperature connections of process equipment, have been eliminated through the development of an integrated acid decomposer constructed of silicon carbide. The unit integrates acid boiling, superheating and decomposition into a single unit operation and provides for exceptional heat recuperation. The design of acid decomposition process, the new acid decomposer, other process units, and materials of construction for the process are described and discussed.