Publications

A comparison of two-phase computational fluid dynamics codes applied to the ITER first wall hypervapotron

Youchison, Dennis L.; Ulrickson, M.A.; Bullock, James H.

Enhanced radial transport in the plasma and the effect of ELMS may increase the ITER first wall heat loads to as much as 4 to 5 MW/m2 over localized areas. One proposed heatsink that can handle these higher loads is a CuCrZr hypervapotron. One concept for a first wall panel consists of 20 hypervapotron channels, each measuring 1400 mm long and 48.5 mm wide. The nominal cooling conditions anticipated for each channel are 400 g/s of water at 3 MPa and 100 °C. This will result in boiling over a portion of the total length. A two-phase thermalhydraulic analysis is required to predict accurately the thermal performance. Existing heat transfer correlations used for nucleate boiling are not appropriate here because the flow does not reach fully developed conditions in the multi-segmented channels. Our design-by-analysis approach used two commercial codes, Fluent and Star-CCM+, to perform computational fluid dynamics analyses with conjugate heat transfer. Both codes use the Rensselear (RPI) model for wall heat flux partitioning to model nucleate boiling as implemented in user-defined functions. We present a comparison between the two codes for this Eulerian multiphase problem that relies on temperature dependent materials properties. The analyses optimized the hypervapotron geometry, including teeth height and pitch, as well as the depth of the back channel to permit highly effective boiling heat transfer in the grooves between the teeth while ensuring that no boiling could occur at the back channel exit. The analysis used a representative heat flux profile with the peak heat flux of 5 MW/m2 limited to a 50 mm length. The maximum surface temperature of the heatsink is 415 °C. The baseline design uses 2 mm for the teeth height, a 3 mm width and 6 mm pitch, and a back channel depth of 8 mm. The teeth are detached from the sidewall by a 2-mm-wide slot on both sides that aids in sweep-out and quenching of the vapor bubbles. © 2006 IEEE.