Sandia LabNews

Flight tests to show B61-12 compatibility with new USAF fighter jet


Versatile Sandia design tested with most advanced multirole fighter jet

fighter jet drops mock B61-12
B61-12 DROP — An F-35A Lightning II opens its bomb bay doors and drops a mock B61-12 at Sandia’s Tonopah Test Range. (Images courtesy of Sandia National Laboratories)

A mock B61-12’s strike in the dusty Nevada desert successfully completed the first in a series of flight tests with the U.S. Air Force’s newest fighter jet, demonstrating the bomb’s first release from an internal bomb bay at greater than the speed of sound.

The flight test of the B61-12 with the F-35A Lightning II this summer was the first ever at Sandia’s Tonopah Test Range featuring the fighter jet. It was also the first of a testing series that will conclude with full-weapon systems demonstrations designed to increase confidence the bomb will always work when needed and never under any other circumstances.

“We’re showing the B61-12’s larger compat­ibility and broader versatility for the country’s nuclear deterrent, and we’re doing it in the world of COVID-19,” said Steven Samuels, a manager with Sandia’s B61-12 Systems Team. “We’re not slowing down. We’re still moving forward with the B61-12 compatibility activities on different platforms.”

In partnership with NNSA, Los Alamos National Laboratory and the Air Force, Sandia completed a B61-12 full-weapon system demon­stration with the F-15E Strike Eagle fighter jet in March, and another in July with the Air Force’s B-2 Spirit bomber.

Sandia is the design and engineering lab for non-nuclear components of the nation’s nuclear stockpile, including the B61-12. In addition to non-nuclear component development, Sandia serves as the technical integrator for the complete weapon, assuring the system meets requirements as a full-weapon system.

Showing the bomb’s real-world capability

During the Aug. 25 flight test, an F-35A flying faster than the speed of sound dropped a B61-12 — containing non-nuclear and mock nuclear compo­nents — from about 10,500 feet above Tonopah Test Range. The inert B61-12 struck the desert floor in the designated target area about 42 seconds later.

“We successfully executed this historic, first-ever F-35A flight test at Tonopah Test Range within the specified delivery criteria,” said Brian Adkins, range manager at TTR.

“The success of this test, as with all other weap­ons evaluations, is only possible through the detailed planning, combined with full collaboration between TTR and the program engineers, and the execution of the test evolution by the field operators and recov­ery specialists in the combined team of Sandia and TTR’s operations and maintenance subcontractor, Navarro Research and Engineering,” he said. “With the multiple phases and operational activities a test involves, the team at TTR is diligent to integrate safety and security into all segments to ensure proper precautions are implemented for mission success.”

mock B61-12 drops through the air
SUCCESSFUL DESCENT — An inert B61-12 will strike the desert floor at Sandia’s Tonopah Test Range about 42 seconds after being released by an F-35A fighter jet.

Coordination between Sandia, Los Alamos, NNSA and the Air Force made the flight test pos­sible, and initial data shows that all systems and interfaces between the refurbished bomb and the F-35A worked as expected.

Unlike previous fighter jets, the F-35A carries the bomb internally. The recent flight test was the first demonstration of a fully instrumented B61-12 release from an internal bomb bay on a fighter and the first such release at speeds of Mach 1 or greater, Steven said.

“This was the first test to exercise all systems, including mechanical, electrical, communication and release between the B61-12 and the F-35A,” he said.

The test also came amid now commonplace COVID-19 workplace restrictions, which can make planning more difficult but are not slowing down Sandia’s important mission work, said B61-12 program senior manager Christine Mitchell. “Sandia National Labs, Los Alamos National Laboratory, NNSA and our Air Force partners are working diligently to ensure F-35A major milestones stay on track, despite the challenges presented by COVID-19.”

The F-35A is a fifth-generation fighter and is described by an Air Force fact sheet as an “agile, versatile, high-performance, 9-G capable multi­role fighter” with stealth technology and advanced sensors. Nine countries — the United States, United Kingdom, Italy, Netherlands, Turkey, Canada, Denmark, Norway and Australia — were involved in the fighter jet’s development.

“The latest test is a critical piece in the F-35A and B61-12 program,” Steven said. “Aboard the newest fighter, the B61-12 provides a strong piece of the overall nuclear deterrence strategy for our country and our allies.”

Labs design, engineering play key role

The compatibility testing is an essential part of the B61-12 Life Extension Program to refurbish, reuse or replace components, extend the bomb’s service life, and improve its safety, security and effectiveness.

A life extension program allows scientists and engineers to address the aging of nuclear weap­ons components. Some components are requali­fied and go back into a weapon without change; others that have aged are remanufactured using the original specifications; and sometimes the original technology is no longer available, so Sandia rede­signs those parts using modern technology.

Watch the B61-12 flight test video.