Quiet revolution in solid-state lighting may change the way we light our homes, offices, and world

A revolution is quietly going on that promises to change the way we light our homes, offices, and world. And Sandia is at the forefront.

Some 20 Labs researchers are working on a Grand Challenge project in the Laboratory Directed Research and Development Program (LDRD) that will establish the fundamental science and technology base to replace the country’s primary lighting sources, incandescent bulbs and fluorescent tubes, with semiconductor light-emitting diodes (LEDs) — solid state lighting.

Senior Scientist James Gee (6200), together with Department Managers Jerry Simmons (1123) and Bob Biefeld (1126), head up the project.

“In some ways the revolution in lighting can be compared to the revolution in electronics that began 50 years ago and is only now reaching maturity,” James says. “Just as for electronics, glass bulbs and vacuum tubes are giving way to semiconductors. And as in the microelectronics revolution, many of the possible applications for solid-state lighting will occur in ways that have not yet been envisioned.”

LEDs are already found in toys, electronics, traffic lights, automobile signals, and large outdoor displays — devices that require durability, compactness, and cool operation. In some applications they also enable significant cost savings due to their lower consumption of energy: LED-based red traffic lights, for example, consume one-tenth the energy of their incandescent counterparts, enabling them to pay for themselves in as little as one year.

As LED technology matures, revolution leaders expect solid-state lighting to also rapidly outdistance conventional lighting sources in both performance and cost.

“This new white light source could change the way we live, and the way we consume energy,” James says. “LEDs are 10 times more efficient than incandescent bulbs and two times more efficient than fluorescents. Clearly, LEDs’ replacement of conventional light sources would significantly reduce worldwide energy consumption.”

LEDs were first demonstrated in 1962 by General Electric. The first products were introduced in 1968 — indicator lamps by Monsanto and an electronic display by Hewlett-Packard. LEDs were limited to small-signal applications until 1985 when LED power was increased, resulting in new applications. In 1993 researchers at several universities in the US and Japan developed a fairly efficient blue light LED based on gallium nitride. Efficiency improvements followed quickly. Today, efficient LEDs are available from red to green to blue light, making it possible to generate white light for illumination.

However, James says, LED-based light sources are expensive — more than two orders of magnitude more expensive than commercial incandescent light bulbs — and will not be practical until their costs are reduced and efficiency is increased.

As part of the LDRD Grand Challenge, some 20 Sandia researchers are exploring ways to do exactly that — make LEDs more efficient and less costly. They are working on the fundamental science and technology challenges where Sandia has unique capabilities. Among those challenges are:

• Developing an improved understanding of the physics of the gallium nitride-based materials that are the base materials of the LEDs
• Improving optoelectronic devices and materials for high photon generation and extraction efficiency
• Improving wavelength conversion and color mixing technologies for generation of white light
• Improving packaging technologies for high power LEDs
• Developing an improved understanding of the physics of the gallium nitride-based materials used in LEDS

“These are exciting challenges that will engage our scientists over the next several years,” James says. “Our work will position Sandia to become a leading developer of the science and technology for this revolution in lighting.”